Enhanced Seam Segmentation for Automated Welding Robot in Construction Through Transfer Learning: Addressing Limitations of Bilateral Segmentation Network

Accurate identification of weld seam geometries is essential for automated robotic post processing operations such as grinding, finishing, and inspection. For large workpieces, complete surface scanning using high precision laser scanners or structured light sensors can be time consuming and often generates substantial amount of data that are not relevant. This paper presents an experimental vision based pipeline for the approximate localization of weld seams. This serves as a preliminary stage before high precision measurement. The proposed approach aims to reduce the overall scanning effort and data acquisition efficiency. The proposed method includes capturing images of the workpiece from multiple viewpoints, identifying weld seams from the images using semantic segmentation, reconstructing the workpiece using photogrammetry, and projection of identified weld seams into the reconstructed model.

Real-time weld-pool perception is critical for closed-loop control in laser wire-feed welding, where sensing, computation, and actuator response introduce unavoidable delay. This paper presents a physics-guided spatiotemporal state space network for lookahead weld-pool segmentation. The model uses historical coaxial grayscale images, welding process parameters, and aligned wire-state electrical signals to predict the future semantic layout of three physically meaningful regions: keyhole, wire, and molten pool. It combines a visual encoder, process- and sensor-conditioned feature normalization, patch-level temporal state space modeling, horizon-conditioned latent prediction, dense future feature prediction, and a motion-aware mask decoder. Auxiliary signed-distance-function supervision, temporal consistency, feature distillation, and fine-grained keyhole losses further constrain the predicted geometry and local motion. Experiments on a 43-sequence laser welding dataset show that the proposed WeldMamba reaches 74.63% mIoU at a 500 ms lookahead. Ablation studies further show that temporal history, patch-level state space modeling, and keyhole motion awareness are the main contributors to robust future segmentation.

Generalized segmentation of medical images prevents performance degradation when different imaging devices and clinical protocols are used across multiple domains. The Whitening Transform-based Probabilistic Shape Regularization Extractor (WT-PSE), published in IEEE Transactions on Medical Imaging in 2024, addresses this challenge by employing feature decorrelation and Wasserstein distance-based knowledge distillation to achieve robust cross-domain segmentation. This study systematically examines improvements to the WT-PSE learning framework. Four limitations in the original implementation are identified: limited training augmentations that fail to simulate real scanner variations, reliance on per-pixel binary cross-entropy loss that is sensitive to edge noise, the absence of a scheduled loss weighting strategy that may destabilize early training, and the lack of ablation switches for controlled scientific comparison. To address these issues, we propose four enhancements: (1) domain-adaptive augmentation including random erasing, gamma correction, and salt-and-pepper noise; (2) a hybrid BCE and Dice loss function for improved edge-aware segmentation under noisy conditions; (3) a curriculum-based Dice weight scheduling strategy; and (4) command-line control flags for systematic ablation studies. Experiments on the fundus optic disc segmentation benchmark demonstrate that the improved pipeline achieves a final epoch optic-disc Dice score of 0.956 and an ASD score of 13.31, outperforming the baseline epoch-5 Dice score of 0.939. These results indicate that training-level improvements can provide consistent performance gains without modifying the underlying WT-PSE architecture.