AI-based worker guidance in assembly and disassembly operations using multimodal ego/exo-centric data capture and structured task knowledge

We introduce IMPACT, a synchronized five-view RGB-D dataset for deployment-oriented industrial procedural understanding, built around real assembly and disassembly of a commercial angle grinder with professional-grade tools. To our knowledge, IMPACT is the first real industrial assembly benchmark that jointly provides synchronized ego-exo RGB-D capture, decoupled bimanual annotation, compliance-aware state tracking, and explicit anomaly--recovery supervision within a single real industrial workflow. It comprises 112 trials from 13 participants totaling 39.5 hours, with multi-route execution governed by a partial-order prerequisite graph, a six-category anomaly taxonomy, and operator cognitive load measured via NASA-TLX. The annotation hierarchy links hand-specific atomic actions to coarse procedural steps, component assembly states, and per-hand compliance phases, with synchronized null spans across views to decouple perceptual limitations from algorithmic failure. Systematic baselines reveal fundamental limitations that remain invisible to single-task benchmarks, particularly under realistic deployment conditions that involve incomplete observations, flexible execution paths, and corrective behavior. The full dataset, annotations, and evaluation code are available at https://github.com/Kratos-Wen/IMPACT.

Assembling objects from parts requires understanding multimodal instructions, linking them to 3D components, and predicting physically plausible 6-DoF motions for each assembly step. Existing datasets focus on simplified scenarios, overlooking shape complexities and assembly trajectories in industrial assemblies. We introduce AssemblyBench, a synthetic dataset of 2,789 industrial objects with multimodal instruction manuals, corresponding 3D part models, and part assembly trajectories. We also propose a transformer-based model, AssemblyDyno, which uses the instructional manual and the 3D shape of each part to jointly predict assembly order and part assembly trajectories. AssemblyDyno outperforms prior works in both assembly pose estimation and trajectory feasibility, where the latter is evaluated by our physics-based simulations.

The recent advancements introduced by Large Language Models (LLMs) have transformed how Artificial Intelligence (AI) can support complex, real world tasks, pushing research outside the text boundaries towards multi modal contexts and leading to Multimodal Large Language Models (MLMs). Given the current adoption of LLM based assistants in solving technical or domain specific problems, the natural continuation of this trend is to extend the input domains of these assistants exploiting MLMs. Ideally, these MLMs should be used as real time assistants in procedural tasks, hopefully integrating a view of the environment where the user being assisted is, or even better sharing the same point of view via Virtual Reality (VR) or Augmented Reality (AR) supports, to reason over the same scenario the user is experiencing. With this work, we aim at evaluating the quality of currently openly available MLMs to provide this kind of assistance on technical tasks. To this end, we annotated a data set of furniture assembly with step by step labels and manual references: the Manual to Action Dataset (M2AD). We used this dataset to assess (1) to which extent the reasoning abilities of MLMs can be used to reduce the need for detailed labelling, allowing for more efficient, cost effective annotation practices, (2) whether MLMs are able to track the progression of assembly steps (3) and whether MLMs can refer correctly to the instruction manual pages. Our results showed that while some models understand procedural sequences, their performance is limited by architectural and hardware constraints, highlighting the need for multi image and interleaved text image reasoning.