Large-scale industrial robot fleets share constrained physical infrastructure, making vehicle travel times dependent on safety separation, intersection access, downstream blocking, and station contention. We study this problem in overhead hoist transport (OHT) systems, a representative ceiling-mounted material-handling system used in semiconductor fabs. Static shortest-path routing cannot account for these time-varying traffic costs, whereas tabular Q-routing adapts online but learns each destination--node--action value independently, limiting information sharing across sparsely visited routing contexts and making startup behavior sensitive to inaccurate value estimates. We propose Neural Double Q-routing, which replaces destination-indexed tables with a shared state--action value network. The network is warm-started through return-to-go regression on mixed simulator-generated routing trajectories and then refined online using Double-Q updates, local congestion correction, and event-stratified structured replay. Across nine matched fleet-size--arrival-rate settings with 100, 150, and 200 OHTs, the proposed framework reduces mean completion time relative to tabular Double Q-routing by 0.8%--8.8%. It achieves the lowest mean completion time among all compared methods in the six 150- and 200-OHT settings, whereas Dijkstra remains best in the three 100-OHT settings. Completed-task counts remain within 1% of tabular Double Q-routing in eight of nine settings, and 95th-percentile completion time decreases in eight settings. In two matched startup scenarios, offline initialization increases the number of completed tasks by up to 23% and reduces tail completion time by up to 15%.
Automatic Guided Vehicles (AGVs) substantially boost warehouse throughput, but routing large-scale AGV fleets remains challenging. Classical Multi-Agent Pathfinding solvers suffer from exploding combinatorial complexity and super-quadratic runtime, while relying on idealized grid or piecewise-linear motion models that mismatch real-world kinematics. Recent Reinforcement Learning (RL) solutions improve flexibility via decentralized agent policies but depend on discretized spatiotemporal representations, require millions of episodes to converge, and incur full-map observation at every step, which leads to large models, slow convergence, and high inference latency that violates real-time industrial control constraints. To address these bottlenecks, we propose HiRAD, a hierarchical RL framework for continuous-space AGV routing with real-time guarantees: (1) a step-level spatiotemporal representation that translates continuous motion into a differentiable RL problem, (2) a hierarchical strategy that splits heading choice from velocity control to reduce the action space, and (3) an asynchronous event-driven decision pipeline that lowers inference complexity from O(n^2) to O(n) and cuts per-step latency by as much as 71 percent. Across random graphs and two warehouse maps, HiRAD reduces makespan by 45 percent to 63 percent and shortens end-to-end runtime.
Automated material handling systems in semiconductor fabs are operated by a material control system (MCS) that must schedule a relay route for every transport command online, before execution. This is a data-driven scheduling problem in which route cost is dominated in the upper tail by queueing at heterogeneous, partially observable relay equipment, so route selection requires estimating both delivery time and congestion risk at the decision moment. This paper proposes a transport-network-aware dynamic congestion representation (TN-DCR). Built on a static directed transport graph induced by historically observed relay segments, TN-DCR combines structural route priors, multi-window network-wide congestion context, route-level bottleneck exposure, and an inductive graph-aware route embedding, all constructed under a prediction-time-safety invariant that admits only information observed strictly before the prediction moment. The representation feeds separate queue- and transfer-time regressors and an ordinal multi-label classifier producing calibrated multi-threshold exceedance scores, with an empirical-Bayes stock-key residual correction reducing systematic queue-time underprediction. The predictions serve as costs in a risk-constrained route-scheduling rule that minimizes predicted delivery time subject to a bound on extreme-congestion probability, embedding the learned predictors within a lightweight operations-research decision model. In a controlled closed-loop evaluation, mean delivery time falls by 16.4% and internal resource waiting time by 22.6% while throughput remains essentially unchanged.
This work studies hybrid quantum-classical neural networks for learning routing heuristics. Specifically, this paper asks whether small quantum neural networks can replace parameter-heavy modules inside a competitive attention-based routing model while maintaining solution quality. For the capacitated vehicle routing problem, encoder feed-forward replacement emerges as the most promising design: it reduces the number of model parameters by 56.6% while keeping the hybrid model close to the classical neural baseline at small and medium instance sizes, although the gap grows for larger instances. This work also compares to classical routing algorithms, which remain highly competitive and often superior on the fixed Euclidean test sets. Our results therefore do not indicate quantum advantage or solver dominance, but identify encoder feed-forward replacement as a viable hybrid-module compression strategy for neural combinatorial optimization.
Marcus Rolf Peter Ritt, Alexsandro Santos da Rosa Júnior, Marcos Vinicius Reballo +2