Markerless Multi-Modal Autonomous Robotic Inspection of Large Space Structures
Authors: Juan De Dios Alfaro, Arturo Ríos, David Rodríguez-Martínez, Carlos Pérez-del-Pulgar
Organizations: Space Robotics Laboratory, University Institute for Research in Mechatronics and Cyber-Physical Systems, Universidad de Málaga, Málaga, Spain.
Future orbital infrastructures, such as deployable antennas, solar farms, and large orbital platforms will require autonomous inspection systems able to operate with limited prior knowledge and without cooperative markers. Current on-orbit servicing approaches often rely on predefined trajectories, standard interfaces, fiducial markers or accurate target models, which limits scalability for large, heterogeneous or partially unknown structures. This paper presents a markerless autonomous robotic inspection pipeline in which 3D reconstruction is used as an inspection-support representation. The system integrates a Kinova Gen2 manipulator with an end-effector-mounted multimodal sensor head composed of an RGB-D camera, a thermal camera and a 2D LiDAR. The pipeline estimates an approximate inspection volume, generates viewpoints, plans collision-free motions with MoveIt, and synchronously records RGB-D images, thermal data, and robot poses in ROS2. Candidate reconstruction methods were evaluated to select a practical method for this pipeline, with Nerfacto used for geometric reconstruction and Thermal-Nerfacto used to demonstrate thermal-aware rendering for inspection. Validation in a Gazebo-based simulator and preliminary laboratory tests reveal that the proposed system can autonomously acquire spatially coherent inspection data and produce reconstructions suitable for visual and geometric assessment, representing a step towards inspection of large non-cooperative space structures.
Figures & tables
Fig. 1: Overview of the proposed markerless autonomous robotic inspection pipeline. After camera calibration and synchronization, the system performs an initial LiDAR-based estimation of the target volume, generates inspection viewpoints around the resulting bounding box, plans collision-free motions, acquires synchronized RGB-D, thermal, and pose data, and finally reconstructs a 3D model for inspection purposes.
Fig. 2: Main components of the multimodal sensor head mounted on the Kinova Gen 2 end-effector.
Fig. 3: Generated inspection viewpoints around the target structure. The viewpoints are distributed around the estimated inspection volume and oriented towards its centroid, allowing the robot to acquire multiview data for subsequent 3D reconstruction.
Method
Visual quality
Geometry
Integration
COLMAP
Medium
Medium-High
High
CasMVSNet
Medium
Medium
Medium
MASt3R
High
Medium
Medium
NeuS
Medium
Medium-High
Low
3DGS
High
Medium
High
Nerfacto
High
Medium-High
High
TABLE I: Qualitative evaluation of candidate 3D reconstruction methods.
Fig. 4: Final reconstruction with the input RGB images from the simulated experiment.
Fig. 5: Final reconstruction with the input RGB images from the physical experiment. The two from the left are the real object and the two of the right the reconstruction.
Fig. 6: Example of a thermal-aware rendering obtained using Thermal-Nerfacto. The rendered view preserves the thermal contrast of the scene, showing warmer regions that could support future thermal inspection and anomaly analysis.
On-orbit inspection imagery is crucial as it enables characterization of non-cooperative resident space objects, providing the geometry and structural condition essential for active debris removal and on-orbit servicing mission planning. However, most existing neural implicit surface reconstruction methods have been confined to synthetic or hardware-in-the-loop data with known camera poses and controlled illumination. In this work, we present a pipeline for neural implicit surface reconstruction of non-cooperative space objects from monocular inspection imagery. We demonstrate it on publicly released ISS inspection footage from the STS-119 mission and publicly released on-orbit inspection footage of an H-IIA rocket upper stage. We find that segmentation-based background removal is essential for successful camera pose estimation from real on-orbit footage, where background variation between frames caused direct processing to fail entirely. We further incorporate photometric correction of per-frame exposure variations and analyze its behavior across datasets, finding that performance in shadowed regions varies with the illumination characteristics of the input footage.
Bala Prenith Reddy Gopu, Patrick Quinn, George M. Nehma +4
Department of Aerospace, Physics and Space Sciences, Florida Institute of Technology, 150 W University Blvd, Melbourne, 32901, FL, USA · Creare LLC, Hanover, 03755, NH, USA
Robotic operations in space are challenging due to the harsh environment and the high cost of failure. Fiducial markers provide visual references that aid autonomous rendezvous, proximity operations, and docking for space robots. However, existing fiducial markers are mostly single-scale and largely designed for terrestrial robotics. Such markers leave the camera's field of view at close range, precisely during the proximity and docking phases where reliable tracking is most critical. This paper presents AstraTag, a fiducial marker designed for autonomous on-orbit robotic operations. The marker template is based on a square Spidron pattern whose recursive, self-similar structure enables detection across multiple spatial scales. Marker identification uses a 48-bit signature derived from triangular sub-regions of the template and encoded with a Generalised Reed-Solomon (GRS) code. The detection pipeline performs contour-based quadrilateral localisation, perspective normalisation, and signature matching against a pre-computed dictionary. To handle markers affixed to curved spacecraft surfaces, it incorporates a Thin-Plate Spline (TPS) re-warp fallback that exploits the marker's internal rectangular borders as additional geometric correspondences. We benchmark AstraTag against three-layer Fractal ArUco and AprilTag on spacecraft mockups with flat and curved surfaces. On curved surfaces, AstraTag achieves a higher detection rate than both baselines, offering a robust recursive-marker option for space robotics.
Ravi Kumar Thakur, Matouš Vrba, Martin Saska
Department of Cybernetics, Faculty of Electrical Engineering, Czech Technical University in Prague, Karlovo Namesti 13, 121 35 Prague 2, Czechia
A proposed method for the control of groups of inspection spacecraft is Multi-Agent Reinforcement Learning (MARL). While MARL has already been employed for this purpose in previous work, the reward functions used focus on reaching a finite set of predetermined inspection points around the target. In this work, we study and develop a generalized reward function for the MARL inspection task informed by the analysis of 3D reconstructions of inspected objects in orbit. Because the reward function is generalized such that any number of images at arbitrary locations may evaluated, we also allow trained agents to have complete control over when images are collected. With this approach, we gather insights into best practices for not only the specific MARL inspection task, but also gain key takeaways informative to the broader inspection task outside of a MARL context.
Patrick Quinn, Bala Prenith Reddy Gopu, George M. Nehma +1
Florida Institute of Technology, Melbourne, FL., 32901