Calibration-Free Surface Normals Estimation in Vision-Based Tactile Sensing using Universal Photometric Stereo

Vision-based tactile sensors are a popular solution for capturing rich contact surface geometry. However, to obtain high-detail contact surface normals and depth, it is necessary to calibrate the sensor by physically pressing a probe with known geometry against the sensor elastomer and mapping tactile images onto the ground truth probe's shape. This approach does not scale across different tactile sensors, and the calibration effort can be complex depending on the sensor shape and optical system. Instead, we propose a calibration-free procedure for the estimation of contact surface normals using Universal Photometric Stereo neural networks. In a series of real-world experiments, we evaluate our approach on 3 sensors with different optical systems, demonstrating that universal methods are a suitable approach for estimating surface normals at the contact patch from tactile images, thereby alleviating the need for tactile sensor calibration. Controlled experiments with a metal ball show that universal methods match the calibrated method, with a mean angular error of $6.56^{\Large\circ}$. We show that the proposed framework recovers high-frequency surface details of objects with natural textures, achieving an overall mean angular error of $10.66^{\Large\circ}$. Universal method robustly recovers the contact surface normals captured with dome-shaped Digit 360, achieving a low angular discrepancy of $10.18^{\Large\circ}$ relative to the calibrated baseline. This experiment demonstrates that with sufficient illumination settings surface normals could be estimated using a model trained solely on synthetic data. By providing a unified representation of contact surfaces across different vision-based tactile sensor designs, Universal Photometric Stereo neural networks lay the foundation for transferable tactile perception across sensors.