Physical Operating-Condition-Guided Vision-Language Matching for Cavitation Diagnosis in Industrial Pipeline Systems

Industrial fluid transport systems are monitored through heterogeneous sensing streams, but robust fault diagnosis remains difficult because response signals vary with operating conditions and differ from physical variables in sampling rate, observation duration and data granularity. To address these challenges, we propose a physical-variable-informed deep learning framework (PhyNet) for robust fault diagnosis under real-world sampling heterogeneity. PhyNet treats physical variables as global operating constraints and response signals as local diagnostic evidence. Its physical-to-response cross-attention mechanism connects sequence-level physical-variable tokens with a learnable global response token, enabling interaction without strict temporal alignment. Across four benchmarks, including three real-world cavitation datasets and one public two-phase-flow dataset, PhyNet achieves the best performance across all evaluated metrics. Class-wise analyses, together with attention and masking analyses, show improved discrimination of ambiguous states and indicate that physical variables meaningfully constrain local response interpretation. These findings demonstrate a deployment-oriented approach to robust diagnosis in heterogeneous industrial environments.

Large vision-language models (LVLMs) have shown strong potential for industrial anomaly detection (IAD) by providing image-level anomaly judgments and interpretable reasoning. However, reliably translating generated judgments into precise pixel-level localization remains challenging. We propose Mixed-Trajectory On-Policy Distillation for Language-Guided Industrial Anomaly Detection (MOPDA), the first framework to introduce on-policy self-distillation into LVLM-based IAD. For judgment learning, \method introduces Mixed-Trajectory Supervision, combining student-generated on-policy trajectories with evidence-conditioned teacher trajectories under a shared token-level distillation objective. Student trajectories preserve supervision on deployment-relevant response paths, while teacher trajectories provide complementary evidence-conditioned supervision. For dense localization, Language-guided Visual Anchoring uses the final judgment as a compact semantic condition to construct image-specific normal and abnormal anchors, which are contrasted with dense visual features to produce anomaly maps. This keeps language as semantic guidance while grounding pixel-level responses in visual evidence. Under a strict cross-dataset zero-shot protocol on five IAD benchmarks, \method outperforms the evaluated LVLM-based baselines on most detection, localization, and judgment metrics while remaining competitive with CLIP-based methods. Ablations further validate both mixed-trajectory supervision and final-judgment conditioning.

Attribute hallucination---where vision-language models (VLMs) correctly identify an object but mischaracterize its properties---is prevalent yet mechanistically poorly understood. The dominant explanation, language-prior dominance, has motivated prior-suppression methods, but this explanation has not been directly tested at the attribute level. We present VISOR (Visual-Operational Remediation), a unified framework that couples null-image-based diagnosis with routed remediation. Its VSNR diagnostic decomposes each prediction into a visual logit signal and a language-prior signal. Across 10,791 negative-ground-truth samples from three VLM families and three attribute types, the visual signal strongly predicts false positives, whereas the language-prior signal is near chance. VISOR uses this diagnosis to separate two failure modes: low-margin but directionally correct visual signals in color/state attributes, and low-SNR or misaligned visual signals in material attributes. The same diagnosis routes each query to the appropriate operator: calibration for threshold-placement errors, abstention for training-free low-SNR handling, or targeted visual adaptation for material failures that prior suppression cannot correct. Across Qwen, InternVL, and LLaVA, VISOR reduces attribute false positives without relying on the prior-dominance assumption.