Physical-Variable-Informed Deep Learning for Robust Diagnosis in Industrial Fluid Transport Systems

Accurate forecasting of industrial time series requires balancing predictive accuracy with physical plausibility under non-stationary operating conditions. Existing data-driven models often achieve strong statistical performance but struggle to respect regime-dependent interaction structures and transport delays inherent in real-world systems. To address this challenge, we propose DSPR (Dual-Stream Physics-Residual Networks), a forecasting framework that explicitly decouples stable temporal patterns from regime-dependent residual dynamics. The first stream models the statistical temporal evolution of individual variables. The second stream focuses on residual dynamics through two key mechanisms: an Adaptive Window module that estimates flow-dependent transport delays, and a Physics-Guided Dynamic Graph that incorporates physical priors to learn time-varying interaction structures while suppressing spurious correlations. Experiments on four industrial benchmarks spanning heterogeneous regimes demonstrate that DSPR consistently improves forecasting accuracy and robustness under regime shifts while maintaining strong physical plausibility. It achieves state-of-the-art predictive performance, with Mean Conservation Accuracy exceeding 99% and Total Variation Ratio reaching up to 97.2%. Beyond forecasting, the learned interaction structures and adaptive lags provide interpretable insights that are consistent with known domain mechanisms, such as flow-dependent transport delays and wind-to-power scaling behaviors. These results suggest that architectural decoupling with physics-consistent inductive biases offers an effective path toward trustworthy industrial time-series forecasting. Furthermore, DSPR's demonstrated robust performance in long-term industrial deployment bridges the gap between advanced forecasting models and trustworthy autonomous control systems.

Mechanical equipment forms the critical backbone of modern industrial production, yet domain shift severely limits the generalization of deep learning based fault diagnosis models across different equipment and operating conditions.Inspired by the success of foundation models in achieving zero-shotgeneralization, we propose YOTOnet (You Only Train Once), a novel architecture specifically designed for cross-domain fault diagnosis in mechanical equipment.YOTOnet comprises three core components: (1) a physics-aware Invariant Feature Distiller that extracts domain-agnostic representations using multi-scale dilated convolutions and FFT-based time-frequency fusion,(2) Domain-Conditioned Sparse Experts (DC-MoE) that adaptively route inputs to specialized processors via learned gating without external meta-data, and (3) a dual-head classification system with auxiliary supervision.Extensive validation on five public bearing datasets (CWRU, MFPT, XJTU,OTTAWA, HUST) through 30 cross-dataset protocols demonstrates the superiority of YOTOnet compared with other state-of-the-art methods. Critically, we observe a clear scaling effect-average test F1 improves from 0.5339(1 training dataset) to 0.705 (4 datasets), with a clear gain when moving from 3 to 4 datasets. These findings provide empirical evidence that foundation model principles can enable robust, train-once deployment for industrial fault diagnosis.

Fault diagnosis is critical for the safe operation of industrial systems. Conventional diagnosis models typically produce abstract outputs such as anomaly scores or fault categories, failing to answer critical operational questions like "Why" or "How to repair". While large language models (LLMs) offer strong generalization and reasoning abilities, their training on discrete textual corpora creates a semantic gap when processing high-dimensional, temporal industrial signals. To address this challenge, we propose a Signals-to-Semantics fault diagnosis (S2S-FDD) framework that bridges high-dimensional sensor signals with natural language semantics through two key innovations: We first design a Signal-to-Semantic operator to convert abstract time-series signals into natural language summaries, capturing trends, periodicity, and deviations. Based on the descriptions, we design a multi-turn tree-structured diagnosis method to perform fault diagnosis by referencing historical maintenance documents and dynamically querying additional signals. The framework further supports human-in-the-loop feedback for continuous refinement. Experiments on the multiphase flow process show the feasibility and effectiveness of the proposed method for explainable zero-shot fault diagnosis.