Application of PDE emulators for a multi-material, multi-physics simulation problem

Machine learning offers a promising avenue to accelerate physical simulations by replacing computationally expensive traditional Partial Differential Equation (PDE) solvers with fast, differentiable surrogate models. However, standard auto-regressive ML emulators often suffer from error accumulation over long horizons and struggle to capture the stochasticity of complex physical systems. In this paper, we propose Kastor, a comprehensive methodology to adapt a deterministic physics foundation model into a highly efficient and accurate generative surrogate. First, we introduce a two-stage inference scheme that combines a large-stride causal auto-regressive model with a non-causal temporal super-resolution network, significantly reducing error accumulation while minimizing computational cost. Second, we present Mean prediction regularization (MPR), a novel training objective that constrains the generative model to predict the deterministic distribution mean under null noise conditioning. This regularization dramatically improves the performance and stability of both Functional Generative Networks (FGN) and diffusion-based emulators. Finally, we demonstrate that incorporating spatial gradient matching improves the accuracy and physical fidelity of the simulations as measured by power spectrum density. Extensive evaluations on diverse simulation datasets of the benchmark The Well show that with these components, our model outperforms competing methods in forecasting accuracy, spectral consistency, and computational efficiency. Our model achieves a 42.9% average reduction in forecasting compared to our reference based on the Walrus finetuning methodology, and outperforms Walrus for 8 out of 10 datasets on variance-normalized RMSE (VRMSE).

Simulation is central to modern engineering and science, but the cost of numerical solvers for partial differential equations (PDEs) remains a bottleneck whenever fast or many-query evaluations are required. Neural emulators trained on solver-generated data promise significant speedups, yet they are usually framed as opaque alternatives to the very methods that produce their training signal. This thesis argues the two paradigms are more alike than different: neural architectures mirror classical discretizations, their errors are amenable to the same spectral analysis, and insight flows profitably in both directions. We approach the relationship by disentangling the multiple roles a solver plays in the emulator learning pipeline. Mode-wise Fourier analysis then provides a common language in which solver errors, architectural inductive biases, and training objectives can all be read off simultaneously. Taken together, this allows synthesizing three contributions. (1) APEBench, a comprehensive benchmarking suite for autoregressive neural emulators of PDEs that uses fast differentiable pseudo-spectral solvers in JAX. (2) Progressively Refined Differentiable Physics, an investigation of the effect of unconverged solvers on surrogate training. (3) Neural Emulator Superiority, an analysis of the influence of numerical errors and architectural inductive biases.

Neural surrogate models for Partial Differential Equations (PDEs) on unstructured 3D geometries are often limited by poor generalization and the high cost of generating large-scale training datasets. Consequently, pre-training on massive datasets of related PDE dynamics has emerged as a critical alternative to enhance the robustness and scalability of these models. However, this strategy is neither compute- nor data-efficient, as it relies on massive pre-computed data that is very costly to generate. In this work, we introduce a disk-data-free pre-training framework tailored to both steady-state and transient regimes. For steady-state problems, we propose a geometry-driven strategy that leverages intrinsic shape descriptors to learn representations of complex 3D domains. For transient problems, we introduce a physics-driven approach based on online generation of synthetic PDE data, enabling scalable pre-training without reliance on expensive datasets. Across multiple experiments, our approach achieves faster convergence, greater data efficiency, and higher accuracy during fine-tuning, particularly under realistic low-data regimes. This methodology provides a practical pathway toward data-efficient neural emulators for large-scale simulations. Code and models are available at https://github.com/tum-pbs/GMP.