Mechanical Interaction Sensing for Robotic Kiwifruit Handling with an Optoelectronic Soft Suction Cup
Authors: Romina Adhami, Ebrahim Shahabi, Alessio Mondini, Samuel M. Youssef, Cosimo Della Santina, Gualtiero Volpe, Barbara Mazzolai
Organizations: Bioinspired Soft Robotics Laboratory, Istituto Italiano di Tecnologia, Genoa, Italy · Department of Cognitive Robotics, Delft University of Technology, Delft, The Netherlands · DIBRIS, University of Genoa, Genoa, Italy
Robotic handling of delicate fruit benefits from compliant contact and quantitative sensing of the mechanical interaction at the end-effector. This study investigates an optoelectronic soft suction cup with a kiwifruit-specific bicomponent design for estimating interaction forces during contact with real fruit. During known-contact intervals, the optical signals accurately estimate interaction force on fruits excluded from model training: the best shallow network achieves grouped out-of-fold pooled R-squared = 0.968 +/- 0.005 (MAE = 0.138 N), with a median per-fruit held-out R-squared = 0.973 (MAE = 0.134 N). A simple monotonic mapping from the mean optical response alone achieves R-squared = 0.925 +/- 0.005, showing that substantial force-related information is already present in the optical response. Leave-one-collection-day-out validation remains strong (R-squared = 0.955 +/- 0.031), supporting robustness across acquisition sessions. As an exploratory secondary analysis, binary Soft/Firm classification from compression-test reference labels achieves moderate balanced accuracy (approximately 0.705) under grouped held-out-fruit validation, while finer three-class grading shows limited performance.
Figures & tables
Fig. 1: Sensorized soft suction-cup design. (a) Optoelectronic sensing principle illustrating the LED–phototransistor arrangement and deformation-dependent changes in optical paths under compression and elongation. (b) Final cup construction integrating a PCB with three LED–phototransistor pairs, translucent Ecoflex 00-50 for light transmission, and white reflective Ecoflex 00-50 around the PCB, within a Dragon Skin 10 structural body and a softer Ecoflex 00-10 fruit-contacting rim (base diameter: 23mm ).
Fig. 2: Geometry and material screening of Small, Medium, and Large suction cups made from E30, E50, and DS10 on three reference surfaces: soft flat E50, rigid flat PLA, and rigid curved PLA. Bars indicate mean peak attachment force; error bars show sample standard deviation across repeated pull-off trials within each recording ( n=3 – 7 ).
Fig. 3: Peak attachment force on kiwifruit for four Large suction-cup configurations: monolithic E30, E50, and DS10, and bicomponent DS10+E10. Bars indicate mean values; error bars show sample standard deviation across seven repeated pull-off trials within each recording ( n=7 per configuration).
Fig. 4: Representative suction-based grasping sequence of the selected sensorized suction cup on a whole kiwifruit. (a) Approach to the fruit surface. (b) Suction-cup contact with the kiwifruit and suction activation. (c) Lifting of the fruit under suction.
Fig. 5: Robotic experimental setup for interaction-force data collection. The UR5e manipulator applies vertical loading through the sensorized soft suction-cup end-effector, while an axial load cell beneath the support plate provides reference force measurements. Optical sensor signals and load-cell measurements are acquired through the respective interfaces and recorded on a host PC. A reference object was used for setup and positioning before being replaced by a kiwifruit for experimental data collection.
Quantity
Value
Fruits
70
Trials
1509
Nominal force setpoints (N)
1.0–3.5
Contact ∣F∣ range analysed (N)
0.20–4.81
Collection-day batches
4
Repetitions per fruit (median/mean)
16.5 / 21.6
TABLE I: Analyzed cohort for force estimation
Fig. 6: Representative kiwifruit interaction showing the three optoelectronic sensor responses (S1–S3) together with the measured load-cell force during contact.
Fig. 7: Optical response versus interaction force on real kiwifruit. (a) Mean optical response Smean versus measured force during loading for several fruits. (b) Force-estimation accuracy on held-out fruits when using individual channels, the mean response, or the joint three-channel input.
Fig. 8: Force estimation on held-out kiwifruit. (a) Predicted versus measured load-cell force using seed-0 grouped out-of-fold predictions ( n=102,640 contact samples). (b) Per-fruit MAE across 70 held-out fruits (sorted); median MAE =0.134N . (c) MAE by measured force magnitude: low [0.2,1.0)N , medium [1.0,2.5)N , and high [2.5,10)N .
Validation
Model
R2
MAE (N)
Grouped OOF
Isotonic
0.925±0.005
0.236
Grouped OOF
Ridge
0.959±0.007
0.161
Grouped OOF
Shallow MLP
0.968±0.005
0.138
Grouped OOF
Progress-only
0.212
0.776
LODO
Shallow MLP
0.955±0.031
0.171±0.061
TABLE II: Primary force-estimation metrics.
Fig. 9: Robustness of force estimation. (a) MAE during loading (including overshoot) and unloading on held-out fruits ( R2 annotated). (b) Leave-one-collection-day-out MAE across four collection days ( R2 annotated).
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