Toward Physical Recursive Self-Improvement: A Call for Body-Control Co-Design for Humanoid Robot

Robot co-design via bi-level optimization couples within-lifetime controller learning for fitness evaluation with cross-generational morphological evolution. Prior work has established that well-adapted morphology facilitates faster control learning, a property termed morphological intelligence. Yet how control learning reciprocally shapes morphological evolution remains unexplored. This paper examines both directions for a holistic account of brain-body interplay. We first show that morphological contributions to control learning decouple into two orthogonal dimensions. We formalize the convergence speed as morphological intelligence and identify the performance ceiling as a complementary quantity termed true potential. A concise functional relation is then established to jointly characterize both quantities from individual learning curves, which, when aggregated at the population level, capture evolutionary profiles. Through extensive experiments on simulated voxel-based soft robots, we reveal that premature fitness evaluation systematically underestimates true potential and biases selection towards fast learners. This restricts design space exploration, compromising both optimization efficiency and morphological diversity. Notably, the widely recognized morphological Baldwin effect emerges as an artifact of this bias rather than a general evolutionary tendency. We therefore propose AdaControl, which monitors disproportionate selection for morphological intelligence during evolution and allocates minimally sufficient control learning for unbiased fitness evaluation. With AdaControl, a simple genetic algorithm rivals state-of-the-art generative-model-based co-design methods in discovering diverse high-performing designs while cutting computation by up to 80% versus exhaustive control.

Soft robots promise inherent safety via their material compliance for seamless interactions with humans or delicate environments. Despite progress, the field struggles to balance task-specific performance with broader factors like durability and manufacturability--a difficulty that we find is compounded by traditional sequential design processes with their lack of feedback loops. In this perspective, we review emerging co-design approaches that simultaneously optimize the soft robot's body and brain, enabling the discovery of unconventional designs highly tailored to the given tasks. Their adoption is limited by narrow objectives, gaps between simulated and real performance, and computational cost. To address these challenges, we propose a holistic co-design framework that incorporates a broader range of design values, integrates real-world prototyping to refine evaluations, and boosts efficiency through surrogate metrics and model-based control strategies. Finally, we outline research priorities in design priors and metrics, AI-assisted evaluation, and balancing computational refinement with physical testing and safety with performance.

Robots are increasingly autonomous in task execution, yet their improvement remains largely human-driven. This study investigates Physical Recursive Self-Improvement (Physical RSI), in which physical experience guides lasting updates to both a robot's capabilities and its improvement procedure, making subsequent improvement more effective across tasks. Physical RSI faces challenges from noisy observations, continuous dynamics, costly trials, and irreversible consequences. We present an L0-L5 framework that differentiates capability-level from meta-level updates and within-task from across-task gains, reserving L5 for independently verified recursive gain. We study existing methods around harness adaptation and model training, alongside safety and control mechanisms that govern execution and successive updates. Our analysis reveals that, despite substantial progress in self-improvement, the surveyed literature does not yet demonstrate Physical RSI as defined by our framework. We identify research priorities in reliable feedback, causal attribution, safety preservation, and benchmarking, outlining a path toward robots that autonomously improve how they learn while ensuring safety. The GitHub repository for Physical RSI is available at https://github.com/SAIL-Research-Lab/Physical-RSI.