SynForceNet: A Force-Driven Global-Local Latent Representation Framework for Lithium-Ion Battery Fault Diagnosis

With the rapid proliferation of electric vehicles, the safety and reliability of lithium-ion batteries have become critical concerns. Effective anomaly detection is essential for ensuring safe battery operation. However, as battery systems and operating scenarios become increasingly complex, battery fault diagnosis and maintenance require stronger cross-domain adaptability and human-AI collaboration. Traditional fault detection and diagnosis methods are usually designed for specific scenarios and predefined workflows, making them less effective in complex real-world applications. To address the scarcity of open-source battery fault report corpora and the lack of unified maintenance knowledge representation, this study proposes a descriptive text modeling approach for battery signal reports. Monitoring signals, statistical features, anomaly records, and state assessment results are transformed into structured and readable natural language descriptions, forming a language corpus for battery health diagnosis and maintenance. Based on this corpus, we propose VBFDD-Agent, a vehicle battery fault detection and diagnosis agent for automotive-grade battery systems. VBFDD-Agent integrates descriptive battery-state texts, historical case retrieval, local maintenance manuals, and large language model reasoning to generate structured diagnostic results and maintenance recommendations. Experiments show that the proposed framework can accurately perform anomaly monitoring based on descriptive textual representations and provide flexible, efficient, and actionable maintenance suggestions. Expert evaluation further confirms the practical value of the generated recommendations. Overall, VBFDD-Agent extends traditional battery diagnosis from label prediction to interpretable and maintenance-oriented decision support.

Reliable early detection of lithium-ion battery degradation requires health indicators that are physically interpretable and computable from routine cycler telemetry without access to the degradation region. We introduce CausalHealth, a framework that applies causal graph discovery and $k$-nearest-neighbour transfer entropy to per-cycle voltage, current, temperature, and resistance time series, and organises twelve resulting anomaly scores into three signal-class bundles (Magnitude-shift, Predictive-residual, Complexity-entropy) -- with Isolation Forest reported separately as it falls below the bundle reliability threshold -- to characterise detection sensitivity across ten commissioning fractions (5--30,%). The Magnitude-shift class achieves 100,% detection across all seven tested cells spanning LFP (MIT--Stanford MATR) and LCO (NASA PCoE, CALCE CS2) chemistries, with a lead time of up to 402 cycles before conventional capacity-threshold failure on gradual-fade cells. A Reliability-Weighted Master Health Index (RWMHI) -- a cross-bundle fusion of five high-reliability detectors weighted by inverse coefficient of variation -- improves lead time by 15--52 cycles over the class median on long-lived cells while maintaining 100,% detection. Validation against electrochemical impedance spectroscopy on an NMC prismatic cell provides independent physical grounding: transfer entropy $\mathrm{TE}(R \!\to\! V)$ correlates with charge-transfer resistance $R_{\mathrm{ct}}$ (pooled $r = +0.990$; temperature-controlled partial $r = +0.898$), and an Arrhenius analysis of both quantities yields an activation energy consistent with published NMC charge-transfer kinetics. These results are evaluated on seven cells across three benchmark datasets.

Accurate, real-time, yet non-destructive estimation of internal states in lithium-ion batteries is critical for predicting degradation, optimizing usage strategies, and extending operational lifespan. Here, we introduce PINEAPPLE (Physics-Informed Neuro-Evolution Algorithm for Prognostic Parameter inference in Lithium-ion battery Electrodes), a novel framework that integrates physics-informed neural networks (PINNs) with an evolutionary search algorithm to enable rapid, scalable, and interpretable parameter inference with potential for application to next-generation batteries. The meta-learned PINN utilizes fundamental physics principles to achieve accurate zero-shot prediction of electrode behavior with test errors below 0.1$\%$ while maintaining an order-of-magnitude speed-up over conventional solvers. PINEAPPLE demonstrates robust parameter inference solely from voltage-time discharge curves across multiple batteries from the open-source CALCE repository, recovering the evolution of key internal state parameters such as Li-ion diffusion coefficients across usage cycles. Notably, the inferred cycle-dependent evolution of these parameters exhibit consistent trends across different batteries without any customized degradation physics-embedded heuristic, highlighting the effective regularizing effect and robustness that can be conferred through incorporation of fundamental physics in PINEAPPLE. By enabling computationally efficient, real-time parameter estimation, PINEAPPLE offers a promising route towards the non-destructive, physics-based characterization of inter-cell and intra-cell variability of battery modules and battery packs, thereby unlocking new opportunities for downstream on-the-fly needs in next-generation battery management systems such as individual cell-scale state-of-health diagnostics.