Towards Safe Learning-Based Non-Linear Model Predictive Control through Recurrent Neural Network Modeling

Nonlinear Model Predictive Control requires solving a constrained nonlinear program (NLP) in real-time at every sampling instant, a computational bottleneck that limits deployment on resource-constrained hardware or at high sampling rates. We address this challenge for the broad class of input-affine nonlinear systems to show that the optimal control move can be approximated by a state-dependent quadratic program (QP) whose cost parameters depend on the current state and reference. We propose a single-network residual-corrector architecture: a state-dependent analytic baseline provides initial QP parameters, and the network learns only the corrections needed to match the full NLP solution; the QP is solved by a differentiable interior-point layer, guaranteeing constraint satisfaction for the first control action. The network is trained offline on data generated by an NLP solver using a hybrid loss that combines supervised imitation and KKT-residual penalties. We validate the approach on a three-link planar robotic arm with Cartesian end-effector tracking, demonstrating orders-of-magnitude speedup over the NLP solver while maintaining comparable tracking performance.

Agent-based model predictive control (AMPC) has recently been proposed as a distributed scheme that collaborates with all agents to achieve optimal holistic performance. However, its optimality highly depends on the prediction accuracy that requires all agents or their contributions to be known, which is too idealistic for actual implementation. This research proposes a novel practical hybrid control scheme - learning agent-based MPC (LAMPC), combining the model-based AMPC approach and data-based learning methods to improve the holistic vehicle performance for multi-agent systems. The Gaussian process regression (GPR) enhanced by an online data management strategy serves as the learning core to predict unknown contributions. A novel multi-step prediction mechanism leverages the GPR learning potential along the horizon. The predicted mean, representing the learned unknown contributions, completes the system model in the MPC for more accurate control. Meanwhile, a stochastic framework is formulated to guarantee control safety and feasibility using soft chance constraints based on the prediction variance. Both simulations and experiments show that, with the learning capability, LAMPC outperforms the traditional AMPC. LAMPC can achieve higher tracking performance in well-learned scenarios and always guarantee constraint satisfaction even in less-learned scenarios. Moreover, the proposed hybrid control scheme is efficient for real-time implementation and is flexible to any control agent topology.

Safe robot control often requires combining long-horizon performance optimization with hard state and input constraints, but existing approaches tend to address this tradeoff partially. Sampling-based model predictive control (MPC) methods such as model predictive path integral (MPPI) are effective in handling nonlinear and nonconvex environments, yet their finite-sample rollouts and unconstrained weighted-average update can return an unsafe control. Deterministic nonlinear MPC can explicitly incorporate constraints, but its real-time safety and performance depends strongly on warm starts and local convergence. Hamilton--Jacobi reachability (HJR) provides rigorous safety certificates, but offline value-function computation remains practical only for reduced-order models. We propose ReSQ-MPPI, a reachability-informed generation--refinement architecture that combines these complementary strengths. An HJR value function computed offline for a reduced-order model guides online MPPI sampling toward safe, promising trajectory candidates. The MPPI solution is then refined by a small number of sequential quadratic programming (SQP) iterations in a full-order MPC problem. A key observation is that the standard MPPI inference step is an unconstrained weighted least-squares problem; ReSQ-MPPI replaces it with a constrained MPC refinement that recovers the MPPI update when it is feasible and minimally modifies it otherwise. Simulations in cluttered navigation and autonomous racing environments demonstrate that ReSQ-MPPI improves safety and performance over standalone MPPI, MPC, and reachability-filtered sampling-based control baselines.