A Hybrid Vision-Language Architecture for Automated Defect Reasoning and Report Generation in Industrial Inspection

Industrial inspection requires more than binary anomaly detection: a practical system should determine whether an anomaly exists, localize the defective region, identify the defect type, and provide interpretable visual evidence. Existing CLIP-based methods detect and localize anomalies well but offer limited language-level defect understanding, while instruction-tuned vision-language models can describe defects but do not natively produce pixel-level masks. We introduce GenAU, a Generalist vision-language framework for industrial Anomaly Understanding that unifies image-level detection, pixel-level segmentation, multi-type anomaly detection, and defect analysis in a single instruction-following model. GenAU augments a vision-language model with two segmentation tokens, [SEG_defect] and [SEG_normal], whose hidden states act as language-grounded queries over multi-scale visual features for pixel-level localization; the image-level score fuses this map with the decoder's textual normal/defect decision, while the language decoder produces structured defect-aware responses. Trained with a joint language-modeling and segmentation objective, GenAU covers all four tasks within one architecture and recipe, adding zero-shot multi-type detection and language-grounded defect analysis at a quantified cost to detection and segmentation. Across cross-dataset benchmarks, GenAU attains the strongest image-level detection among CLIP-based zero-shot methods on VisA and Real-IAD, with segmentation approaching but not surpassing specialized CLIP baselines.

Vision-language models (VLMs) are often reported to outperform task-specific vision backbones for unmanned aerial vehicle (UAV) power-line defect assessment. We test that claim on ElecVQA-Bench, a 56,972-item benchmark derived from the public InsPLAD dataset, across six evaluation choices: partition, evaluated item set, label space, replication, input resolution, and side information. On a matched partition, a Swin Transformer and the strongest adapted VLM differ by only 0.03 points at binary screening. At seven-way defect typing, increasing the vision backbones from 224 px to the measured pixel budget of the VLM preprocessor narrows the gap against InternVL3.5-8B from +20.53 to -0.57 points for ResNet-50 and from +23.67 to +4.70 points for Swin-T. A pixel-budget audit shifts Qwen3-VL-8B macro recall by 10.78 points, yet a source-pixel-matched InternVL control still leaves Qwen ahead by 7.43 to 13.61 points while using 56% fewer visual tokens, so neither source pixels nor token budget explains the difference between the two VLMs. A two-seed global replication changes Qwen binary accuracy and seven-way macro recall by 0.86 and 1.02 points. After split-specific retraining, Qwen does not lead at crop or image level, and a 14-tower, three-seed replication reverses the sign across seeds, giving mean common-six macro recall of 0.9085 for Qwen against 0.9509 for ResNet-50. No split regime yields a family-level advantage that survives multiple-comparison correction. The study supports a benchmark-audit contribution rather than a general claim of VLM superiority.

Bridge inspection in Japan requires mandatory visual assessments every five years, yet qualitative damage ratings (levels a-e) assigned by different engineers exhibit significant inter-rater variability -- a critical barrier to consistent infrastructure management. The aging of skilled engineers further threatens inspection capacity. This paper presents a methodology for automating bridge damage understanding and repair priority scoring using fine-tuned Vision-Language Models (VLMs). We fine-tune LLaVA-1.5-7B with QLoRA on up to 4,000 paired bridge damage images and inspection text records, then evaluate on a fixed test set of 800 images. The model outputs natural language descriptions identifying structural members and damage patterns, from which a rule-based scoring engine calculates a five-level repair priority index. A progressive training study (1k/2k/3k/4k samples) reveals that 2k training samples achieve near-optimal validation loss in only 2.9 hours of training; beyond 2k, validation loss improves by no more than 0.2% per doubling of training samples, exhibiting clear diminishing returns. Furthermore, semantic similarity on the held-out test set peaks at 3k (0.6909) and degrades at 4k (0.6739), indicating that quality-curated mid-scale data outperforms larger but noisier corpora. Inference optimization combining torch.compile() and batch processing (batch_size=8) achieves 10.06 seconds per image -- a 70.2% reduction over the unoptimized baseline. Our approach contributes to data governance in bridge inspection, reduces inter-rater variability, and provides AI-assisted triage to augment expert engineers in inspection workflows. Furthermore, we introduce a two-stage Quality Guard using a fine-tuned Swallow-8B SLM to reject low-quality VLM outputs before priority scoring, preventing spurious scores from damaged or unrecognised images.