Robotic processing of irregular steel scrap requires dense 3-D measurement to replace manual visual assessment in hazardous cutting workcells. The reconstructed map is used to estimate piece dimensions, boundary geometry, feasible preheating and cutting regions, and collision-aware torch paths. The reconstruction errors therefore propagate directly to downstream measurement and planning. Existing multi-view registration methods commonly rely on feature extraction and data association to establish correspondences between views. In workcells with smooth metallic surfaces, repeated structures, occlusions, and partial overlaps, however, wrong correspondences may be established, leading to inaccurate pose estimation and distorted reconstruction. This paper presents an adaptive layered depth-map-guided bundle adjustment framework for correspondence-free multi-view point cloud registration. The scene is represented by a global 2.5-D grid, where each cell can adaptively maintain multiple depth hypotheses. Raw depth observations are directly projected into the global map to form depth constraints without explicit feature correspondences. At grid cells where multiple surfaces produce conflicting depths, a softmax-based layer assignment links each observation to compatible depth hypotheses. The resulting nonlinear least-squares formulation jointly refines sensor poses and the layered depth map, with correspondences implicitly induced by the depth-map representation and projection model. Experiments on self-collected industrial datasets show that the proposed method achieves consistently competitive reconstruction accuracy while maintaining robustness and low computational cost in challenging industrial scenarios. We release the open-source code implementation at: https://github.com/YiranZhou-Robotics/ADM-BA.git
Multiview point cloud registration is particularly challenging in low-overlap scenes, where reliable correspondences are limited and incorrect pairwise transformations can affect global pose estimation. In addition, registering all scan pairs is computationally expensive because many pairs provide weak geometric information. To address these problems, we propose GMPCR, a non-learning-based spectral consistency-guided framework for efficient and robust multiview point cloud registration. GMPCR builds a refined second-order compatibility structure from initial correspondences and uses its dominant spectral response to evaluate both correspondence reliability and scan-pair confidence. This allows unreliable correspondences to be filtered and informative scan pairs to be selected before relative transformation estimation, leading to a sparse pose graph and reduced pairwise registration cost. For each retained scan pair, maximal-clique-based hypothesis generation is used to estimate reliable relative transformations. The resulting pose graph is further refined by an adaptive history-aware synchronization scheme, in which the effect of residual history is adjusted according to changes in the global rotation residual. A recovery mechanism also allows down-weighted edges to regain confidence when their global consistency improves. Experiments on 3DMatch, 3DLoMatch, ScanNet, and ETH demonstrate the effectiveness of GMPCR. It achieves registration recalls of 97.2% and 89.6% on 3DMatch and 3DLoMatch, respectively, while maintaining competitive performance on ScanNet and ETH. The results show that GMPCR provides a favorable balance among registration accuracy, robustness to low overlap, and computational efficiency. The code is publicly available at https://github.com/swccj/gmpcr.
Image-to-point cloud registration is often challenged by viewpoint changes, cross-modal discrepancies, and repetitive textures, which induce scale ambiguity and consequently lead to erroneous correspondences. Recent detection-free methods alleviate this issue by leveraging multi-scale features and transformer-based interactions. However, they still suffer from attention drift across layers and intra-scale inconsistencies, hindering precise registration. Inspired by human behavior, we propose a ``Focus--Sweep'' paradigm and develop a Hierarchical Focus--Sweep Interaction Module within an SSM-based framework to enhance multi-level cross-modal feature association. In addition, we introduce a Dynamic Layer Allocation Strategy that adaptively determines the iteration depth to better exploit geometric constraints and improve matching robustness. Extensive experiments and ablations on two benchmarks, RGB-D Scenes V2 and 7-Scenes, demonstrate that our approach achieves state-of-the-art performance.
Detection-free methods for image-to-point cloud registration are prone to erroneous correspondences caused by domain and modality discrepancies, limited sensitivity of feature extractors, and the presence of non-overlapping regions. The Masked Autoencoder (MAE) has shown strong performance in visual representation for images and point clouds. It may be helpful to apply this approach to image-to-point cloud registration, a task that requires unified feature extraction and accurate cross-modal correspondences. Standard MAE's random masking may overlook key regions due to limited camera views, reducing registration effectiveness. To address this, we propose the Intermodal Dual-MAE Framework (ID-MAE) with a Similarity-based RL Masking Strategy (SRLM), which adaptively masks informative positions by leveraging cross-modal similarity and reinforcement learning, thus narrowing the modality gap. Our method enhances cross-modal representation learning by enforcing representation consistency during feature extraction, thereby enabling more reliable 2D-3D correspondence estimation. Experiments on RGB-D Scenes v2 and 7-Scenes benchmarks show that our method achieves state-of-the-art performance in image-to-point cloud registration.