Gradient-Free Neural Hamilton-Jacobi Reachability for Scalable Safety-Critical Control

Hamilton-Jacobi (HJ) reachability analysis offers formal safety guarantees for control systems, but training accurate neural certificates remains difficult, particularly when unsafe regions are hard to characterize. We propose a verification-guided training framework that addresses this by using probabilistic enumeration of safety constraints to detect forward-invariance violations, i.e., states where the learned certificate incorrectly classifies unsafe behavior. This produces a compact, targeted set of counterexamples that more precisely captures the failure boundary than inputs generated by standard adversarial attack methods. Crucially, using this representation to fine-tune a pretrained HJ value function yields larger certified regions and reduces certification time across all tested benchmarks. We further introduce a shielding mechanism based on the refined certificates to enforce safety constraints at deployment time. We evaluate the proposed safety filter in a realistic, physics-based Isaac Sim environment and through real-world autonomous racing experiments, achieving zero safety constraint violations compared to a nominal controller and a backup policy based on Linear Quadratic Regulation (LQR). These results demonstrate the effectiveness of the proposed shielding mechanism in ensuring safe operation under high-speed, safety-critical conditions.

Safe robot navigation in unknown, dynamic environments requires more than geometric collision checking: a robot still far from an obstacle may be unable to avoid it because of its speed, orientation, or the obstacle's motion. Hamilton--Jacobi (HJ) reachability analysis captures this in a value function whose sign separates states that admit a safe continuation from those where collision is unavoidable, but computing it online for every newly observed environment is too expensive. This dissertation trains neural implicit representations offline on reachability solutions to give optimization-based controllers this information in real time. Since the value function never exceeds the constraint, it equals a directly computed constraint, such as a signed distance, minus a nonnegative dynamics correction. Learning only this correction keeps represented obstacles outside the predicted safe set despite approximation errors. The first two of five methods use the learned function as a terminal constraint in model predictive control, for static local environments and predicted obstacle motion. The next two use it as a barrier candidate in control barrier function safety filters, for static environments and, through pairwise barriers in relative coordinates, for a varying number of moving obstacles. Simulations and hardware experiments on ground and aerial robots show better collision avoidance than geometric and hand-designed baselines, especially for short horizons and moving obstacles. The fifth method replaces the grid-based offline solver, which limits the first four to low-dimensional models. For control-affine dynamics with polytopic inputs, the HJ Hamiltonian is maximized at a vertex, so a parallelizable tree search over vertex inputs can generate training labels. With a loss from the HJ variational inequality, these labels yield barrier candidates for systems with up to 13 states.

Hamilton-Jacobi (HJ) reachability provides formal safety guarantees for dynamical systems, but solving high-dimensional HJ partial differential equations limits its use in real-time planning. This paper presents a contingency-aware multi-goal navigation framework that integrates learning-based reachability with sampling-based planning in unknown environments. We use Fourier Neural Operator (FNO) to approximate the solution operator of the Hamilton-Jacobi-Isaacs variational inequality under varying obstacle configurations. We first provide a theoretical under-approximation guarantee on the safe backward reach-avoid set, which enables formal safety certification of the learned reachable sets. Then, we integrate the certified reachable sets with an incremental multi-goal planner, which enforces reachable-set constraints and a recovery policy that guarantees finite-time return to a safe region. Overall, we demonstrate that the proposed framework achieves asymptotically optimal navigation with provable contingency behavior, and validate its performance through real-time deployment on KUKA's youBot in Webots simulation.