A Modular Dual-Arm Robotic Cell for Disassembly and Repair of Industrial Control Electronics

The growing volume of retired lithium-ion battery packs from electric vehicles and portable electronics calls for automated disassembly that is safe, flexible, and selective down to the individual cell. Existing robotic systems, however, mostly assume known pack poses, external fixtures, or specialised tooling, leaving fixture-free cell-level disassembly under pose uncertainty largely unsolved. This paper presents a vision-guided dual-arm pipeline that disassembles a 21-cell 18650 pack from an arbitrary initial pose using only general-purpose parallel-jaw grippers, RGB-D sensing, and a pre-trained grasp detector. Pose uncertainty is absorbed by a learn-and-filter perception stack with discrete look-and-move wrist-camera corrections, while a mid-task support transfer between the two arms extends the effective workspace without any external clamp. The pipeline achieves an 8/10 end-to-end success rate, a cell-localisation root-mean-square error of $2.4$,mm, and a mean cycle time of 6.0,minutes per pack, providing a practical, fixture-free building block for industrial battery recycling.

Electric vehicles (EV) create an urgent need for scalable battery recycling, yet disassembly of EV battery packs remains largely manual due to high design variability. We present our Robotic Agentic Platform for Intelligent Disassembly (RAPID), designed to investigate perception-driven manipulation, flexible automation, and AI-assisted robot programming in realistic recycling scenarios. The system integrates a gantry-mounted industrial manipulator, RGB-D perception, and an automated nut-running tool for fastener removal on a full-scale EV battery pack. An open-vocabulary object detection pipeline achieves 0.9757 mAP50, enabling reliable identification of screws, nuts, busbars, and other components. We experimentally evaluate (n=204) three one-shot fastener removal strategies: taught-in poses (97% success rate, 24 min duration), one-shot vision execution (57%, 29 min), and visual servoing (83%, 36 min), comparing success rate and disassembly time for the battery's top cover fasteners. To support flexible interaction, we introduce agentic AI specifications for robotic disassembly tasks, allowing LLM agents to translate high-level instructions into robot actions through structured tool interfaces and ROS services. We evaluate SmolAgents with GPT-4o-mini and Qwen 3.5 9B/4B on edge hardware. Tool-based interfaces achieve 100% task completion, while automatic ROS service discovery shows 43.3% failure rates, highlighting the need for structured robot APIs for reliable LLM-driven control. This open-source platform enables systematic investigation of human-robot collaboration, agentic robot programming, and increasingly autonomous disassembly workflows, providing a practical foundation for research toward scalable robotic battery recycling.

Disassembly automation has long been pursued to address the growing demand for efficient and proper recovery of valuable components from the end-of-life (EoL) electronic products. Existing approaches have demonstrated promising and regimented performance by decomposing the disassembly process into different subtasks. However, each subtask typically requires extensive data preparation, model training, and system management. Moreover, these approaches are often task- and component-specific, making them poorly suited to handle the variability and uncertainty of EoL products and limiting their generalization capabilities. All these factors restrict the practical deployment of current robotic disassembly systems and leave them highly reliant on human labor. With the recent development of foundation models in robotics, vision-language-action (VLA) models have shown impressive performance on standard robotic manipulation tasks, but their applicability to complex, contact-rich, and long-horizon industrial practices like disassembly, which requires sequential and precise manipulation, remains limited. To address this challenge, we propose SELF-VLA, an agentic VLA framework that integrates explicit disassembly skills. Experimental studies demonstrate that our framework significantly outperforms current state-of-the-art end-to-end VLA models on two contact-rich disassembly tasks. The video illustration can be found via https://zh.engr.tamu.edu/wp-content/uploads/sites/310/2026/03/IROS-VLA-Video.mp4.