OV-PEAR: Observation-Verified Pose-Scale Estimation and Reconstruction for Unknown Industrial Manipulation Objects

3D object reconstruction, and camera pose estimation in industrial applications are challenging tasks, as errors are costly while the computation time is often limited. The complexity of typical industrial objects further complicates these tasks. Most of the existing datasets in this context do not depict realistic industrial scenarios. Therefore, we introduce the Machine Vision Metrology Industrial Object Dataset (MVM-IOD). Images of typical industrial objects are captured systematically, by moving a camera, mounted at the end effector of an industrial robot arm, on a hemisphere around the objects. MVM-IOD contains reference camera poses and reference 3D point clouds, the acquired RGB images of 9 objects and 2 background choices resulting in 18 scenes, which allows evaluation of all image based methods that compute a 3D reconstruction, camera poses, or novel views of a scene. Based on MVM-IOD, we extensively evaluate current SOTA 3D reconstruction and camera pose estimation methods, such as Structure from Motion, Multi-View Stereo, recent feed forward methods (Visual Geometry Grounded Transformer, π3), and 2D Gaussian Splatting and report our findings as a baseline for future research. The experiments show that capture setups like ours generate out-of distribution images for feed forward methods, leading to suboptimal point clouds and camera poses. However, these out-of-distribution images can be shifted closer to the training distribution by applying simple preprocessing steps. Consequently, in certain industrial applications, feed forward methods should be used with caution.

6D pose estimation remains a key challenge in robotics and computer vision, particularly in industrial environments. The deployment of currently available data-driven methods is often limited by resource-intensive data pipelines, reliance on textured 3D models, and sensitivity to geometric deviations caused by damages or assembly defects. We present PIXIE, a zero-shot framework that estimates the 6D pose of an object from an RGB image using only an untextured 3D model. Synthetic depth and normal maps are rendered from sampled reference viewpoints and matched to the query image via a pretrained cross-modality feature matcher. Matched keypoints are back-projected to obtain 2D--3D correspondences for PnP-based pose estimation. Relying exclusively on geometry makes the method inherently robust to lighting and texture variation, while correspondence filtering handles geometric deviations between the model and physical object. We evaluate on widely-used public benchmarks, reporting state-of-the-art results on texture-less objects without object-specific training, and introduce a novel dataset with assembly defects, texture variations, and occlusion to demonstrate real-world applicability.

While current 6D pose estimation benchmarks have reached near-saturation on household objects, they often fail to capture the stochastic and optical complexities of industrial environments. We introduce XYZ-IBD, a high-precision benchmark for object detection and 6D pose estimation specifically designed for industrial bin-picking. XYZ-IBD addresses the domain gap by providing 75 multi-view real-world scenes containing approximately 273k annotated instances of metallic, symmetrical, and specular objects. Unlike existing datasets, our benchmark features high-density stochastic stacking and multi-instance ambiguity, reflecting authentic robotic manipulation challenges. We employ a rigorous multi-stage and semi-automatic annotation pipeline, ensuring sub-millimeter annotation accuracy. The annotations are validated through our designed error quantification scheme, securing the reliability of the annotation quality. In addition to real-world evaluation data, we provide a large-scale complementary synthetic training set that is rendered under a realistic bin-picking simulation. Benchmarking state-of-the-art (SOTA) methods for 2D detection and 6D pose estimation reveals a significant performance degradation compared to standard household benchmarks, highlighting the unsolved challenges of industrial vision. XYZ-IBD establishes a new frontier for robust pose estimation in complex, high-occlusion, and reflective scenarios. The dataset and benchmark are publicly available at https://xyz-ibd.github.io.