Robotic Budding: From Homogeneous Cells to Diverse Morphologies in Physical Self-Reproduction

This paper presents Tessellated Biomes, a cyber-physical framework for the adaptive robotic construction and reconfiguration of modular multi-material assemblies. It challenges the linear lifecycle of standard construction by fusing (1) local microfactory fabrication, (2) discrete multi-material optimization, and (3) distributed robotic assembly into a unified circular process of spatial adaptation. The research details methods for the digital fabrication of self-aligning modular primitives in multiple materials (PLA, timber, and concrete) produced in local microfactories; the aggregation and optimization of these primitives into compression-based discrete structures; and the deployment of custom quadrupedal robots that collaboratively relocate material into realized physical aggregations. The framework is validated through the fabrication, optimization, and robotic assembly of discrete structures. Together, these results position Tessellated Biomes as a model for resilient, reconfigurable architecture.

Equipping robotic systems with the capacity to generate $\textit{ex novo}$ hardware during operation extends physical adaptability. Unlike modular systems that rely on discrete component integration pre- or post-deployment, we envision physical adaptation through continuous in-body development via hardware synthesis. Drawing inspiration from circulatory systems that redistribute mass and function in biological organisms, we utilize fluidics to restructure the material interface, a capability currently unmatched in robotics. Here, we realize this proof-of-concept hardware generation through a vascularized robotic composite designed for programmable material synthesis, demonstrated via receptogenesis - the on-demand construction of sensors. By coordinating the fluidic transport of precursors with external localized UV irradiation, we drove an $\textit{in situ}$ photopolymerization that chemically reconstructed the vasculature from the inside out. This reaction converted precursors with photolatent initiator into a solid dispersion of UV-sensitive polypyrrole in PETG, establishing a sensing modality validated by a characteristic decrease in electrical impedance. The newly synthesized sensor closed a local control loop in real time to regulate wing flapping in a moth-inspired robotic demonstrator. Our work is a proof-of-concept materials basis for $\textit{ex novo}$ hardware generation in a vascularized composite - a step towards situated robots adapting to environmental cues.

Modular small-scale robots offer the potential for on-demand assembly and disassembly, enabling task-specific adaptation in dynamic and constrained environments. However, existing modular magnetic platforms often depend on workspace collisions for reconfiguration, employ bulky three-dimensional electromagnetic systems, and lack robust single-module control, which limits their applicability in biomedical settings. In this work, we present a modular magnetic millirobotic platform comprising three cube-shaped modules with embedded permanent magnets, each designed for a distinct functional role: a free module that supports self-assembly and reconfiguration, a fixed module that enables flip-and-walk locomotion, and a gripper module for cargo manipulation. Locomotion and reconfiguration are actuated by programmable combinations of time-varying two-dimensional uniform and gradient magnetic field inputs. Experiments demonstrate closed-loop navigation using real-time vision feedback and A* path planning, establishing robust single-module control capabilities. Beyond locomotion, the system achieves self-assembly, multimodal transformations, and disassembly at low field strengths. Chain-to-gripper transformations succeeded in 90% of trials, while chain-to-square transformations were less consistent, underscoring the role of module geometry in reconfiguration reliability. These results establish a versatile modular robotic platform capable of multimodal behavior and robust control, suggesting a promising pathway toward scalable and adaptive task execution in confined environments.