Vision-Based Robotic Disassembly Combined with Real-Time MFA Data Acquisition

Robotic disassembly of end-of-life (EoL) products requires robots to accommodate product variation, follow prerequisite sequences, and approach components precisely for contact-rich manipulation. Supervised fine-tuning (SFT) provides a practical path for adaptation, but limited and costly disassembly data cannot capture the distribution shifts arising from changing environments and product uncertainties. The policy's own rollouts record its approach attempts, and human corrections demonstrate recovery from its errors, but turning these experiences into better policy performance remains challenging. We introduce PACER, a Process-Aware Correction and Evidence Reweighting framework that learns from these experiences through SFT, using progress toward the target and each trace's source and outcome to weight valid action chunks in the native supervised action loss. PACER trains one policy per weighting setting and selects one of the resulting policies through held-out validation. We evaluate PACER on UR5e motherboard disassembly across five component classes, where it achieves 87/100 successful approach-and-handoff trials on the held-out benchmark, compared with 54/100 for vanilla post-SFT.

The growing volume of retired lithium-ion battery packs from electric vehicles and portable electronics calls for automated disassembly that is safe, flexible, and selective down to the individual cell. Existing robotic systems, however, mostly assume known pack poses, external fixtures, or specialised tooling, leaving fixture-free cell-level disassembly under pose uncertainty largely unsolved. This paper presents a vision-guided dual-arm pipeline that disassembles a 21-cell 18650 pack from an arbitrary initial pose using only general-purpose parallel-jaw grippers, RGB-D sensing, and a pre-trained grasp detector. Pose uncertainty is absorbed by a learn-and-filter perception stack with discrete look-and-move wrist-camera corrections, while a mid-task support transfer between the two arms extends the effective workspace without any external clamp. The pipeline achieves an 8/10 end-to-end success rate, a cell-localisation root-mean-square error of $2.4$,mm, and a mean cycle time of 6.0,minutes per pack, providing a practical, fixture-free building block for industrial battery recycling.

Long-horizon multi-part object disassembly requires robots to compute feasible sequences of collision-free removal motions, even in the presence of tight, narrow escape corridors. To efficiently solve such disassembly problems, we propose Parallel Extraction for Long-Horizon Disassembly (PEEL), an algorithm which efficiently computes disassembly motions for object assemblies and feeds them to a robot manipulator for execution. PEEL uses sampling-based motion planning to compute single-object motions through the use of a scale-invariant sampling scheme, where the object scale is estimated in a burn-in phase and a subsequent directional sampler exploits the scale. This sampling scheme is integrated into a multi-arm bandit rapidly-exploring random tree (MAB-RRT) planner, which switches between different samplers depending on the reward signal received. Using MAB-RRT, the PEEL algorithm runs a batch of planners in parallel to obtain an ordered graph specifying the sequence in which object parts have to be removed. We show that MAB-RRT can efficiently solve single-part disassemblies with 100 percent success rate on 76 assemblies, and that it is robust to its parameters. By integrating MAB-RRT into PEEL, we solve four long-horizon disassembly problems using the Fetch manipulator robot involving 10 to 17 individual object parts.