Real-Time Projected Adaptive Control for Closed-Chain Co-Manipulative Continuum Robots

Supportive continuum robots (SCRs) enhance the load-bearing capability of an operative continuum robot by mechanically coupling it with a supportive arm. However, their passive stiffness is determined by the mechanical configuration and cannot be adjusted online for varying payloads or interaction forces. Active stiffness control is therefore needed to regulate the load response and maintain positioning accuracy. Meanwhile, the closed-chain structure introduces kinematic constraints that complicate task-space regulation and stiffness control. This paper presents an active task-space stiffness control framework for a tendon-driven SCR. An existing geometric variable strain model describes the closed-chain dynamics, which are projected onto the constraint-consistent motion subspace. A projected sliding mode controller regulates the operative arm tip while preserving the constraints, and closed-loop stability is established through Lyapunov analysis. After position regulation, active apparent stiffness is introduced through a virtual Cartesian spring based on position-error feedback to shape the force--displacement response. The framework is evaluated in simulation and experimentally validated under prescribed external loads and different desired configurations. Results show that increasing the commanded stiffness gain reduces load-induced tip deflection and increases apparent directional stiffness, thereby improving load resistance and positioning robustness under external loading.

Continuum robots exhibit high-dimensional, nonlinear dynamics which are often coupled with their actuation mechanism. Spectral submanifold (SSM) reduction has emerged as a leading method for reducing high-dimensional nonlinear dynamical systems to low-dimensional invariant manifolds. Our proposed control-augmented SSMs (caSSMs) extend this methodology by explicitly incorporating control inputs into the state representation, enabling these models to capture nonlinear state-input couplings. Training these models relies solely on controlled decay trajectories of the actuator-augmented state, thereby removing the additional actuation-calibration step commonly needed by prior SSM-for-control methods. We learn a compact caSSM model for a tendon-driven trunk robot, enabling real-time control and reducing open-loop prediction error by 40% compared to existing methods. In closed-loop experiments with model predictive control (MPC), caSSM reduces tracking error by 52%, demonstrating improved performance against Koopman and SSM based MPC and practical deployability on hardware continuum robots.

Static shape estimation of co-manipulative continuum robots (CCRs) is challenging because the continuum arms and manipulated flexible object form a closed chain that must satisfy both static equilibrium and geometric loop-closure constraints. This paper presents a constraint-aware physics-informed neural network (PINN) for static shape estimation of a tendon-driven CCR modeled using the geometric variable strain formulation. The proposed method incorporates a projected static equilibrium residual and a configuration-level geometric residual to enforce the governing mechanics and closed-chain geometry. In simulation, the PINN is compared with a purely data-driven artificial neural network (ANN) under limited and noisy training data. With 140 samples and 50% label noise, the PINN reduces the relative configuration error, equilibrium residual, and closed-chain residual by 67.88%, 67.35%, and 88.06%, respectively. Using the full dataset, the PINN achieves 0.1597% relative configuration error with an inference time of 0.1773 ms, compared with 17.97 s for an iterative nonlinear solver. Experimental fine-tuning reduces the marker RMSE from 2.657 mm to 0.497 mm and increases R2 from -0.788 to 0.937. These results demonstrate accurate, physically consistent, and computationally efficient static shape estimation of closed-chain CCRs.