Leveraging systems' non-linearity to tackle the scarcity of data in the design of Intelligent Fault Diagnosis Systems

Bearing fault diagnosis faces critical challenges when dataset heterogeneity, operating condition variations, and limited labeled data occur simultaneously in industrial environments. Existing approaches address these issues in isolation and rely on implicit feature alignment, limiting effectiveness under concurrent challenges. This paper proposes a knowledge-guided two-stage transfer learning framework that employs a lightweight GPT-2-style Transformer with causal self-attention for hierarchical feature extraction from vibration signals, establishing explicit pathways where pre-trained encoder weights and fault prototype embeddings serve as knowledge carriers from multi-source pre-training to target adaptation. The framework addresses the dual-shift challenge through multi-source learning for generalizable representations, prototype-based knowledge modulation for target adaptation, and taxonomy-adaptive classification for seamless transfer across heterogeneous fault categories. Experimental validation on four real-world datasets demonstrates 92.61% average accuracy with only 10% labeled target data, outperforming state-of-the-art methods by 17.24 percentage points, establishing a practical pathway toward cost-effective predictive maintenance in Industry 4.0 applications.

Deep learning systems often fail due to subtle implementation faults that alter training behavior. Recent work has studied how to detect and diagnose such failures from changes observed across training epochs. However, the software engineering community still lacks a public dataset of per-epoch training runs with documented fault history, feature extraction details, and clear reuse support for fault detection and diagnosis tasks. We present Deep4ge, a controlled benchmark of 14,227 training runs generated from 59 adapted TensorFlow/Keras deep neural network (DNN) programs collected from Stack Overflow. We generated faulty variants using 27 source-code transformations that introduce known faults across seven categories. The dataset contains 9,845 faulty runs and 4,382 correct baseline runs. For each run, we record 4 evaluation metrics and 26 features that measure training behavior at every epoch. These features capture weights, gradients, activations, accuracy and loss trends, learning rate, and hardware use. Deep4ge supports binary fault detection, multi-class fault diagnosis, and early fault prediction from partial training runs. We release the dataset and fault-injection framework at https://doi.org/10.5281/zenodo.20337241.

Deep learning is a new way for machinery fault diagnosis but requires extensive labeled data, a scarce resource in industrial settings. We propose Spectral Aliasing Pretext (SAP), a self-supervised learning method that pretrains models on unlabeled vibration data by exploiting spectral aliasing. We deliberately undersample signals to create folded spectrum, then train a Transformer to reconstruct the original unfolded spectrum. This pretext task forces the model to learn frequency-domain invariants characteristic of mechanical faults, without potentially destructive augmentations. Experiments on the CWRU dataset show that SAP learns stable and highly discriminative representations. In a linear probing setting, SAP quickly achieves very high classification performance with only a small fraction of labeled data and low variance. In contrast, full fine-tuning, including fully supervised training, does not lead to more stable or better results. Overall, these findings suggest that SAP combined with linear probing can be more effective and reliable than fully supervised training for fault diagnosis with limited labeled data.