A Human-Inspired Thumb-Index Robotic Hand with Strain Gauges Embedded in Soft Joints

Manipulating thin objects requires precise contact geometry and reliable force perception, yet many anthropomorphic robotic hands lack the mechanical and sensing capabilities needed for such interactions. We present the ARISTO Hand, a tendon-driven robotic hand that integrates active distal hyperextension with a hybrid fingertip-sensing architecture that combines a rigid, nail-mounted force-torque sensor and a soft capacitive tactile array. Active hyperextension enables controlled fingertip engagement beyond the kinematic limits of standard flexion, increasing pull-out force by 2.76x for object thicknesses of 1-20 mm while preserving the nominal grasp capability. The rigid nail-mounted sensor provides reliable force measurements during edge contacts, where the sensitivity of proprioceptive force estimation degrades as the contact geometry approaches kinematic singularities. We validate the proposed architecture through quantitative force characterization and a multi-stage SD card extraction and insertion task. Video and supplementary materials are available at: https://aristohand.github.io

Robotic grasping of thin, flat objects such as coins on hard surfaces remains challenging because conventional methods require reorienting the object, accessing its underside, or adding a dedicated nail mechanism. We previously showed that a rigid nail arrests soft-pad deformation and thereby forms a geometric constraint that improves precision grasping. Here we asked whether an additional constraint-forming boundary, created within the pad by material choice rather than by anatomy, could extend the conditions under which that constraint holds. We fabricated anthropomimetic fingertips with Shore E10 silicone at the center and Shore A60 at the sides, and compared them with uniformly soft E10 fingertips. An automated apparatus performed an oblique rotational tip pinch in which the pad engaged the coin's lateral surface, lifting it from flush contact with no gap beneath it. Over variations in horizontal approach distances, vertical finger displacements, and index-finger rotation, the mixed-stiffness pair maintained high success rates across more tested settings than the uniform pair during both geometric-constraint formation and the transition to a stable grasp. The nail-free pair failed in all 36 conditions of Experiment 1-1. However, the uniform pair performed better when coin position along the finger axis was varied, a condition-dependent trade-off. After tuning for coin size, both fingertip types grasped all six Japanese denominations. These results suggest that the operating range for thin-object grasping depends not only on pad softness but also on where stiffness is placed within a nail-supported pad, making boundary placement a candidate fingertip design variable.

Soft wearable robotic systems have emerged as a promising solution for assisting individuals with reduced hand function. This paper presents SoFiE, a modular soft finger exoskeleton designed to assist index-finger flexion during grasping tasks. The proposed system is primarily fabricated using 3D-printed flexible materials, enabling a lightweight, low-profile, and modular design. Actuation is achieved through a tendon-driven mechanism powered by a compact DC motor, while passive extension is provided by a compliant conductive spring. This element, termed StretchSense, also functions as a proprioceptive sensor by exhibiting resistance changes under deformation. Furthermore, a novel tactile sensing approach, MagSense, is introduced, using a magnet and magnetometer pair embedded in a soft fingertip structure to estimate contact force and object compliance. The system is fully untethered and controlled by an embedded microcontroller. In addition, actuator-level sensing through motor encoder feedback enables estimation of the system state, providing a foundation for safe and adaptive control strategies. Experimental validation demonstrates the capability of the system to provide reliable pose estimation, distinguish between materials with different stiffness, and generate distinct sensor signatures across different grasping tasks. This paper details the design, fabrication, and sensing concepts of the proposed exoskeleton as a proof of concept toward modular, soft, and assistive wearable robotics.