Inductance-Based Force Self-Sensing in Fiber-Reinforced Pneumatic Twisted-and-Coiled Actuators

Flexible endoscopic robots enable minimally invasive access through natural orifices, but their control accuracy is limited by configuration-dependent hysteresis in the tendon-sheath mechanisms (TSMs). Tendon-sheath friction and tendon elasticity induce a systematic discrepancy between the proximal actuation input and distal output, and this discrepancy varies with the insertion tube configuration. To address this challenge, this paper proposes the Self-Sensing Tendon Loop (SSTL), a double-pass tendon loop routed through the insertion tube and wrapped around a distal pulley, and returned to the proximal end. The loop structure allows both the input and output tensions of the SSTL to be measured proximally, thereby providing an input-output tension profile without requiring distal force or fiber-optic sensors. Because the SSTL shares the same routing path as the actuation TSM, the two TSMs exhibit strongly correlated hysteresis behaviors. From the SSTL tension profile, a learning-based mapping estimates the configuration-dependent hysteresis parameters of the actuation TSM, which are then used by a feedforward controller to compensate for actuation hysteresis. We validate the proposed method by tracking actuation tendon tension under three different insertion tube configurations. Across sinusoidal and random trajectories, the proposed method reduces average RMSE by 88.1% compared with the uncompensated baseline, achieving 97.8% of the performance of direct identification, which requires direct measurement of the input and output tension profile of the actuation TSM.

Accurate and stable torque rendering is essential for safe and perceptive human--machine interaction. Magnetorheological fluid (MRF)-based actuators offer a compact and rapidly controllable solution for haptic feedback, but their practical implementation requires reliable fluid sealing, low-hysteresis excitation, accurate torque control, and stable long-duration operation. This article presents an integrated MRF haptic system featuring a compact magnetically self-sealed rotary actuator, low-hysteresis PWM operation, high-fidelity model-based torque rendering, and stable performance during long-time operation. Magnetostatic simulation guides the arrangement of magnetic and nonmagnetic materials to focus flux in the multidisk torque and permanent-magnet sealing regions, enabling a maximum 600 N$\cdot$mm/A output. Experiments show that higher PWM frequencies reduce hysteresis and improve repeatability. At 10 kHz, the response is represented by a nonlinear model that varies with the direction and speed of torque change. The real-time controller combines feedforward, hysteresis compensation, PI feedback, and sliding-mode correction. Compared with PID, it reduces square-wave overshoot, undershoot, and steady-state RMSE by 77.4%, 61.9%, and 68.3%, respectively. It tracks sinusoidal and biomechanics-model-based references, and a 1.5-h test shows only a 2.5 $^\circ$C rise near the coil with no clear tracking loss. This high-fidelity torque rendering will fundamentally transform human--robot collaboration by making interactions safer, more efficient, and more intuitive.

Hybrid force/motion control requires knowledge of the interaction force and of a task frame defining the force- and motion-controlled directions. These quantities are usually obtained from force/torque sensing or model-based residuals, often assuming also a nominal environment model. This work addresses the online estimation of the contact force and a possibly time-varying task frame using only soft optical tactile sensing, under the assumption of locally planar contact with a negligible contact moment. The proposed method maps a single image of the deformed elastomer of a soft optical tactile sensor to observable contact variables: indentation depth, two surface-to-sensor tilt angles, and 3D contact force, each with a per-sample uncertainty estimate. The mapping is learned through a self-labeling acquisition procedure, in which a manipulator imposes controlled contacts while an auxiliary Force/Torque sensor is used offline to provide ground-truth labels. The tactile measurement is then fused with robot proprioceptive data in an Extended Kalman Filter, producing a continuously updated estimate of the contact task frame and of the interaction force. Control experiments with a DigiTac sensor mounted on a UR10 manipulator demonstrate closed-loop contact force regulation against a flat rigid board in linear and angular motion by a human operator, with touch as the only exteroceptive feedback.