Vision-Guided Morphing Quadcopter for Multi-Geometry Payload Transport through Narrow Passages

Infrastructure maintenance, contact-based inspection, and emergency response can benefit from aerial vehicles that act as a flying human hand with extreme maneuverability, manipulation, and resiliency (MMR): maneuverability to fly in arbitrary orientations to reach remote and tight locations; manipulation to point sensors, turn valves, and press tools at arbitrary orientations; resiliency to maintain accurate motion and force control despite disturbances from arbitrary directions, such as wind, ground effects, and friction. Realizing MMR on aerial vehicles requires not only omnidirectional flight; it also requires (I) vectoring of maximum thrust in any direction, to maximize capacity for contact-force application and disturbance rejection, (II) global stability, to enable control over any orientation/position, and (III) compact, standard designs that build upon platforms such as quadrotors to inherit technological know-how. No current aerial vehicle simultaneously enables I--III, due to structural and control limitations that constrain actuation. We present MorphQuad: a morphable quadrotor that enjoys MMR. Key to our approach is a hardware and control co-design: on hardware, we independently articulate each of the four rotor systems via two-axis gimbals; on control, we introduce globally-stable control, and energy-optimal thrust allocation that permits inter-rotor thrust cancellations only to avoid downwash interference and gimbal lock. With fully-onboard autonomy, MorphQuad demonstrates multi-revolution rotation while translating or hovering, for pipe inspection and target tracking (maneuverability); valve turning, perching, and object pressing and pushing with human-level strengths (manipulation); and wind rejection from any direction, even directed to a single rotor, and push-pull recovery (resiliency).

This paper introduces a motion planning framework to plan morphology and trajectory for morphing quadrotors under extremely constrained environments. We develop a novel obstacle avoidance cost function for nonlinear model predictive control (MPC) that enables navigation through extremely narrow gaps under limited perception from a 2D LiDAR. Classical artificial potential field-based costs typically have a high cost in narrow passages, artificially blocking the navigable path. In contrast, we propose a smooth exponential obstacle cost that preserves low traversal cost within narrow gaps while maintaining strong collision avoidance behavior. The formulation avoids hard activation thresholds and introduces a cost reduction factor to reduce the cost within narrow passages. Direct use of 2D LiDAR measurements in MPC allows navigation around arbitrarily shaped obstacles. The method is embedded within an acados-based nonlinear MPC framework. Simulation and experimental results demonstrate successful traversal of narrow corridors where typical repulsive cost functions would fail. The approach provides a computationally efficient and practical solution for navigating through tight spaces while maintaining safety from the obstacles. While we are implementing the framework on the morphing quadrotors, the cost function formulation is general-purpose for any mobile robot application, and is not limited to the morphing quadrotors. The implementation code is available at Github Repo and a short video is available at Video Link.

This paper presents a dual-quadrotor hook- suspended transport system for cooperative aerial manipulation of a payload that is not rigidly attached to a fixed point along the cable. Two quadrotors are connected by a single inextensible cable that passes through a frictionless hook mounted on the payload, allowing the cable to slide between its two segments. This introduces a cable-distribution variable that couples the quadrotor motion, cable geometry, and payload dynamics. A feasible reference-generation framework is formulated using the desired payload pose, cable distribution, and system shape while satisfying the cable-length constraint and elliptical workspace. The quadrotors track the geometrically generated trajectories while maintaining positive cable tension and respecting actuator limits. The payload pose is estimated from the system geometry, and its measured position is used only to validate the desired trajectory. The approach is evaluated through experimental demonstrations.