Physicochemical-Neural Fusion for Semi-Closed-Circuit Respiratory Autonomy in Extreme Environments
Organizations: Member of Technical Staff, Galactic Bioware
Abstract
This paper introduces Galactic Bioware's Life Support System, a semi-closed-circuit breathing apparatus designed for integration into a positive-pressure firefighting suit and governed by an AI control system. The breathing loop incorporates a soda lime CO2 scrubber, a silica gel dehumidifier, and pure O2 replenishment with finite consumables. One-way exhaust valves maintain positive pressure while creating a semi-closed system in which outward venting gradually depletes the gas inventory. Part I develops the physicochemical foundations from first principles, including state-consistent thermochemistry, stoichiometric capacity limits, adsorption isotherms, and oxygen-management constraints arising from both fire safety and toxicity. Part II introduces an AI control architecture that fuses three sensor tiers, external environmental sensing, internal suit atmosphere sensing (with triple-redundant O2 cells and median voting), and firefighter biometrics. The controller combines receding-horizon model-predictive control (MPC) with a learned metabolic model and a reinforcement learning (RL) policy advisor, with all candidate actuator commands passing through a final control-barrier-function safety filter before reaching the hardware. This architecture is intended to optimize performance under unknown mission duration and exertion profiles. In this paper we introduce an 18-state, 3-control nonlinear state-space formulation using only sensors viable in structural firefighting, with triple-redundant O2 sensing and median voting. Finally, we introduce an MPC framework with a dynamic resource scarcity multiplier, an RL policy advisor for warm-starting, and a final control-barrier-function safety filter through which all actuator commands must pass, demonstrating 18-34% endurance improvement in simulation over PID baselines while maintaining tighter physiological and fire-safety margins.
Figures & tables
| Sensor | Measurement | Range / Resolution |
|---|---|---|
| Radiant heat flux sensor | External thermal threat | 0– |
| External thermistor (shielded) | Ambient temperature | 40 to , |
| Toxic gas sensor (MOS array) | CO, HCN, NO x (external) | Multi-gas, semi-quantitative |
| Barometric pressure sensor | Ambient pressure | 800– , |
| Sensor | Measurement | Range / Resolution |
|---|---|---|
| NDIR CO 2 sensor | In-suit | 0– , |
| Galvanic O 2 ( , median voting) | In-suit | 0– , |
| Capacitive RH sensor | In-suit relative humidity | 0– RH, |
| In-suit thermistor (breathing zone) | Breathing gas temperature | 10 to , |
| In-suit thermistor (torso) | Suit interior temperature | 10 to , |
| Thermocouple (K-type) | Scrubber bed temperature | 40 to , |
| Sensor | Measurement | Range / Resolution |
|---|---|---|
| Chest-strap ECG (dry electrode) | Heart rate (HR) | 30– , |
| Chest-strap ECG | Heart rate variability (HRV) | R–R intervals, |
| Torso IMU (accelerometer + gyro) | Activity level / posture | 3-axis, |
| Wrist PPG sensor | Redundant HR, perfusion index | 30– , |
| Wrist accelerometer | Wrist motion / activity | 3-axis, |
Safety-Critical Control
Safety-critical control designs controllers that keep physical systems within hard safety constraints despite uncertainty, disturbances, and limited actuation.
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