Industrial Anomaly Detection

Overview

Industrial anomaly detection aims to identify defects or unusual behavior when examples of failures are scarce and normal operation can vary across products, machines, and conditions. Visual methods often learn normal patterns with reconstruction models, patch-memory methods such as PatchCore, or pretrained vision features; synthetic defects and vision-language models are increasingly used to extend detection to new defect types. For sensor and audio data, common approaches include forecasting and reconstruction, autoencoders, and graph models that capture relationships among signals, with benchmarks such as MVTec AD, VisA, SWaT, and WADI. A central challenge is moving from strong results on curated benchmarks to reliable deployment under shifts, contaminated training data, tight false-alarm limits, and edge-device constraints.

Latest papers

261 papers33 papers in the last four weeks, up 38% on the four weeks before. 0.2% of all new papers.

Aug 6, 2026

ConceptADapt: Concept-guided Adaptive Feature Reconstruction with Dynamic Attention for Few-Shot Industrial Anomaly Detection

Few-shot industrial anomaly detection (FS-IAD) focuses on detecting and localizing visual defects in industrial inspection during the cold-start phase, where only a limited number of normal training samples are available per category. Recent advances in this field predominantly leverage visual features from foundation-model and have achieved promising performance. Despite the strong representational power of foundation-model features, the model generalization remains fragile due to the extreme scarcity of normal training data.To address this pivotal issue, we propose ConceptADapt, a concept-guided adaptive feature reconstruction model with dynamic attention. Specifically, our model pre-learns a set of fixed normal concepts from the limited support features and leverages them to mine relationships with query features, thereby recalibrating their statistics for improved anomaly detection at test time. To mitigate the prevalent feature shortcut problem, which is particularly severe under low-data regimes, we further develop a dynamic attention mechanism integrated with sparse autoencoders to learn robust normal concepts during training. Moreover, to enable fast adaptation during inference, our model remains lightweight by incorporating LoRA into the attention module, which introduces only minimal updating parameters.Extensive experiments on three widely adopted FS-IAD benchmarks, including MVTec-AD, VisA, and MPDD, demonstrate that our model consistently outperforms state-of-the-art (SOTA) approaches across both detection and localization tasks, achieving significant improvements under various shot settings.
Aug 6, 2026

Grounded Well-Condition Anomaly Detection on the Volve Field: Constructed Labels, a Baseline, and a Dual-Head Model

Most public benchmarks for machine-condition monitoring come from test rigs, where faults are induced on purpose and every event is known. Real production fields rarely offer that. They give you sensor histories with no fault log attached, which is exactly the situation where an anomaly-detection method has to invent its own labels, and where quiet assumptions can slip in unnoticed. We work with the open Volve field data released by Equinor and take two things seriously that such datasets usually skip. First, we build anomaly labels that are not just patterns in the numbers but are checked against what the field's own engineering documents say can physically go wrong, and we release the reasoning behind every label. Second, we test whether those constructed labels are learnable at all, using both an unsupervised baseline and a small dual-head model that marks when an event happens and what kind it is, an idea we carry over from earlier work on defect detection in metal parts. The results are honest. An unsupervised detector that never sees the labels still lands on the same regions our rules flagged, which tells us the labels are not arbitrary. A compact supervised model recovers event presence and event type well across wells it has never seen, and locates events in time only roughly. We report what worked, what did not, and every assumption in between. The dataset, grounded labels, per-label provenance, baseline scores, trained model, and code are released publicly under CC-BY-NC-SA 4.0.
Aug 5, 2026

MGSB: Manifold Gated Signature Branch Pressure-Domain Baseline Architecture for Two-Phase Pipeline Flows Under Distributional Shift

Leak detection models for multiphase pipelines often degrade when deployed under flow regimes that differ from training. Existing evaluations typically assess performance under in-distribution operating conditions, masking failures caused by regime transitions such as bubble-to-slug flow. We propose the Manifold Gated Signature Bias (MGSB), a regime-aware architecture combining regime-conditioned feature fusion, a TT-RoughPath encoder, and Mean-Teacher consistency regularization to improve robustness under distribution shift. Under leave-one-group-out evaluation, MGSB achieves a detection F1 of 0.930 and an OOD F1 of 0.783, substantially outperforming CNN-LSTM and fully connected baselines under severe feature corruption. Ablations show the proposed architecture, not the training procedure, is the primary contributor to OOD robustness, while Mahalanobis-distance analysis confirms the held-out conditions are genuinely out-of-distribution. These results show that explicit regime-aware modelling is a practical path toward robust, sensor-agnostic leak detection in industrial multiphase pipelines.
Aug 4, 2026

Keep the Needle, Prune the Haystack: Defect-Preserving Token Pruning for Efficient Zero-Shot Anomaly Detection

Zero-shot visual anomaly detection has achieved remarkable progress, with recent vision-only approaches further improving performance while simplifying the inference pipeline. However, existing methods typically perform dense computation over all images and spatial tokens, despite the fact that normal samples dominate real-world scenarios and anomalies usually occupy only small regions. Token pruning offers a promising solution, but introduces an asymmetric pruning risk in anomaly detection: retaining normal tokens mainly incurs redundant computation, whereas removing anomalous tokens may eliminate the only evidence for detection and localization. This risk is particularly severe in early layers, where pruning provides the greatest computational benefit but anomaly semantics remain unreliable. We propose KeepAD, a defect-preserving token pruning framework that formulates token selection as high-recall, anomaly-aware routing. In shallow layers, KeepAD combines coverage-preserving selection over local 2×22\times2 patch neighborhoods with deterministic anomaly rescue to reduce the risk of discarding subtle defects. In deeper layers, frozen normal and abnormal prototypes guide pruning under an image-adaptive token budget, aggressively removing low-risk normal tokens while preserving local anomaly evidence. Dense-to-sparse self-distillation further supervises early token routing without introducing additional inference overhead. Experiments on six industrial and seven medical zero-shot anomaly detection benchmarks show that KeepAD reduces the token retention ratio to below 20%20\%, while limiting the average degradation in image-level and pixel-level AUROC to within 2.72.7 percentage points. At the most aggressive operating point, KeepAD achieves a 7.9×7.9\times speedup over the strongest CLIP-based baseline.
Aug 4, 2026

An Explainable LLM Agent Layer for Open-World Anomaly Detection in Oil Wells

Open-World Learning (OWL) pipelines for oil well anomaly detection have recently been shown to combine autoencoder-based detection, multiclass classification, and Mahalanobis-based novelty detection on the public 3W dataset. These pipelines answer what happened, but they do not explain why the model believes it or what the operator should do next, and they do not put a human-readable name on the novelty clusters they discover. This paper evaluates a Large Language Model (LLM) agent layer placed downstream of the OWL pipeline, designed as a companion to the published upstream methods rather than a replacement. Using the Qwen3.5-397B-A17B Mixture-of-Experts model served via NVIDIA NIM, the agent receives structured sensor metrics and upstream classification or novelty assertions, and returns natural-language justifications, confidence-ranked critiques, and consolidated names for detected novelties. Across three studies spanning 989 real well-file segments from the 3W dataset, the agent achieved 35.1%35.1\% top-1 / 63.9%63.9\% top-3 (95% CI [56.9, 70.4]) classification on all nine classes, 71.7%71.7\% top-2 validation [64.8, 77.6] with precision 0.910.91 [0.84, 0.95] across 7 probed classes, and 89.7%89.7\% novelty detection [87.0, 91.9] with stable cluster naming on 5 of 7 hidden classes. The agent is not a standalone classifier. Its role is to: (1) confirm upstream decisions when sensor evidence supports them, (2) justify decisions in sensor-grounded language operators can audit, (3) flag disagreement when upstream labels are implausible, and (4) name novelties so that clustered unlabeled events arrive at the engineer with a consolidated human-readable label. The goal is to close the explainability gap that currently blocks deployment of OWL pipelines in operational settings.
Aug 1, 2026

FreqAnchorAD: Language-Free Zero-Shot Anomaly Detection via Frequency-Deviation Anchoring

Zero-shot anomaly detection (ZSAD) aims to detect anomalies and localize defective regions in unseen target domains without target training data. Recent ZSAD methods build on pretrained vision models, particularly CLIP, and construct normal and anomaly references from textual prompts or learnable visual representations. These methods perform anomaly discrimination primarily in spatial feature spaces, where subtle changes in texture, boundaries, and local structures can be confused with normal appearance variations. Although inconspicuous spatially, such defects can disrupt local texture regularity or boundary continuity, inducing response deviations across frequency bands. However, existing ZSAD methods do not explicitly model these frequency-dependent characteristics. Our image-domain analysis reveals that local defects exhibit spatial-frequency deviations from normal references across low-, middle-, and high-frequency bands, indicating that anomaly evidence is not universally dominated by high-frequency responses. Motivated by this observation, we propose FreqAnchorAD, a frequency-aware framework that organizes frequency-enhanced responses for anchor-relative anomaly discrimination. Specifically, the Local Frequency Compensation Module (LFCM) enhances intermediate patch tokens with local spatial-frequency cues. The Frequency-Deviation Anchor Projector (FDAP), our core discrimination module, organizes enhanced responses along a source-derived channel coordinate and measures anomaly evidence through relative similarity to normal and anomaly anchors. Finally, Asymmetric Anchor Supervision (AAS) stabilizes normal-anchor alignment while preserving diverse anomaly patterns. Experiments on thirteen industrial and medical benchmarks show that FreqAnchorAD achieves state-of-the-art mean performance in image-level anomaly recognition and pixel-level defect localization.
Jul 31, 2026

OSAGEN: Object-Aware Mask Priors and Multistage Decoupled Diffusion for Industrial Anomaly Generation

Industrial anomaly detection and localization are limited by scarce real anomalies and pixel-level annotations, a bottleneck that synthetic image-mask pairs can alleviate. However, existing few-shot mask-guided generation may over-follow mask geometry, produce weak anomalies, or use condition masks incompatible with the current object instance. We propose OSAGEN, which combines object-aware mask priors with multistage decoupled diffusion. Its three-stage adaptation sequentially learns normal appearance, defect appearance under coarse conditions, and fine-grained mask calibration, improving defect realization and local control. QBG injects object structure from a matched normal image into mask diffusion to produce object-aware priors, while ISC restricts anomaly propagation and preserves normal content during sampling. A lightweight materialization step recovers pixel-level labels aligned with the realized defects. On MVTec AD and VisA, OSAGEN achieves AP-P/F1-P scores of 88.1/82.2 and 68.5/66.1, respectively, under a unified downstream localization protocol. The code will be released upon acceptance.
Jul 31, 2026

VFAD: Variational Semantic Prompting Meets Frequency-Adaptive Representation Learning for Zero-Shot Anomaly Detection

Zero-shot anomaly detection (ZSAD) aims to detect and localize anomalies in unseen categories without access to target-specific training data. Although recent CLIP-based methods have demonstrated promising generalization through vision-language alignment, they remain limited in capturing diverse anomaly semantics and subtle local variations. To address these limitations, we propose VFAD, a unified framework that combines variational semantic prompting with frequency-adaptive representation learning. Specifically, we introduce a Variational Semantic Prompt Extractor (VSPE), which adaptively aggregates anomaly-relevant local semantics from dense patch tokens and regularizes them through a variational information bottleneck, thereby incorporating fine-grained visual cues and enabling more precise cross-modal alignment. Furthermore, we develop a Frequency-Adaptive Representation Aggregation (FARA) module that leverages wavelet-based frequency decomposition and frequency-specific expert aggregation to enhance anomaly-discriminative visual representations. By jointly strengthening semantic guidance and visual representation learning, VFAD improves both anomaly discrimination and fine-grained localization. Extensive experiments on 13 industrial and medical benchmarks demonstrate that VFAD consistently outperforms existing state-of-the-art ZSAD methods across diverse anomaly scenarios. The code will be publicly available upon publication.
Jul 29, 2026

ScratchSim: A Procedural Synthetic Data Pipeline for Surface Scratch Detection

While automated defect detection such as the detection of surface scratched is an important aspect in industrial quality control, the scarcity of annotated defect data make this task challenging. This paper presents a procedural rendering pipeline that generates large-scale annotated synthetic training data using BlenderProc, with configurable material appearance, camera modes, and domain randomization, producing automatic COCO-format annotations. To show the potential of our approach, we evaluate four training strategies, namely synthetic-only, real-only, mixed, and fine-tuning from synthetic weights, across two objects with different material properties and three lightweight edge-deployable detectors, YOLOX, YOLO26, and LW-DETR. Our evaluation show that fine-tuning from synthetic weights consistently outperforms real-only training, and that mixed training effectively recovers performance under scarce real-data conditions, with findings validated across both convolutional and transformer-based architectures. The proposed approach enables scalable defect detection without the burden of large real annotated datasets, making it practical for on-device industrial inspection. The pipeline scripts, 3D model, and both synthetic and real annotated scratch datasets for a glossy toy Ferrari car will be made available through the project website upon acceptance.
Jul 29, 2026

Early Failure Prediction from Near-Anomaly Detection: A Proactive Approach

Anomaly detection methods often have uncertain behavior with respect to samples near the distribution boundary, limiting their ability to anticipate future anomalies. This work introduces the concept of near-anomalies that, while not yet anomalous, lie close to the boundary and are likely to transition into anomalies in the near future. To address this, we propose an unsupervised method, named Christoffel-based ANomaly Anticipation for eaRly dIscovery (CANARI), which leverages the strong theoretical foundations of the Christoffel function to detect near-anomalies. The method is validated on industrial in-circuit testing data from printed circuit boards, with synthetically generated near-anomaly samples due to the lack of real-world data labeling. Experimental results show that CANARI outperforms the compared baselines that generally use a dual-threshold mechanism (one for anomalies and one for near-anomalies). It therefore provides a proactive solution for anticipating anomalies before they occur, offering a promising approach for resilience, predictive maintenance, and quality control.
Jul 26, 2026

XMatchAD: A Cross-Modal Matching Perspective on Reconstruction-based Anomaly Detection

The remarkable success of reconstruction-based methods in Unsupervised Anomaly Detection (UAD) lies in their ability to identify and localize anomalies by modeling discrepancies between input images and their reconstructed counterparts. However, these approaches often struggle to capture subtle anomalies and tend to produce blurred anomaly boundaries, which significantly limits their effectiveness, particularly in complex multi-class scenarios. To address these issues, we present XMatchAD, a novel UAD framework that reinterprets the task from a pseudo cross-modal matching perspective. Specifically, the input and reconstructed images are treated as two complementary modalities and their matching relationships are precisely exploited for anomaly detection. First, a pre-trained feature extractor is employed to encode discriminative representations. Second, an attention-guided cross-modal matching mechanism is introduced to match local inter-modal anomaly-related patterns while mutually refining the features. This enhances the sensitivity to anomalies with diverse shapes and subtle deviations and significantly improves the precision of anomaly detection and localization. Third, we design an adaptive frequency-aware fusion module that further delineates sharp anomaly boundaries through the coupling of high-frequency components from cross-modal multi-scale representations. Comprehensive evaluations on MVTec-AD, VisA, and MPDD benchmarks demonstrate that our method consistently achieves superior performance, outperforming state-of-the-art methods in multi-class anomaly detection and localization. The code will be released at https://github.com/Mingxiu-Cai/XMatchAD.
Jul 25, 2026

Domain-Prior-Regularized Graph Modeling for Anomaly Detection in Cyber-Physical Systems

Anomaly detection on multivariate sensor time series is critical for industrial monitoring of cyber-physical systems (CPS), where even subtle deviations from normal behavior can indicate process disruption. Recent graph-based approaches have made significant progress, but they often struggle in small-scale physical systems with scarce labeled anomalies and limited normal data. In such settings, graph-based models tend to capture spurious correlations and produce unstable sensor topologies. We propose DPR-GM (Domain-Prior-Regularized Graph Modeling), a forecasting-based framework that incorporates system design knowledge into graph construction. DPR-GM leverages a large language model (LLM) to extract directed physical couplings between sensor pairs from system documentation, which are encoded as a binary domain adjacency matrix serving as a structural gate over sensor relations. This gate is then modulated by Pearson correlations estimated from normal training data. The anomaly score is further weighted by sensor-level reliability derived from the coefficient of variation. All graph and weighting components are fixed prior to training and add no learnable parameters. On the SKAB benchmark, DPR-GM outperforms graph-based, statistical, and deep learning baselines across F1, AUROC, and AUPRC, showing that domain-structured graph priors are a practical alternative to fully learned topologies in data-scarce CPS.
Jul 25, 2026

Label-free Industrial Fault Detection via Adversarial Inverse Reinforcement Learning: A System for Run-to-Failure Prognostics

Machinery fault detection (MFD) remains heavily reliant on supervised learning, which struggles with the scarcity of fault labels in real-world settings. While reinforcement learning (RL) offers a framework to model the sequential nature of degradation, current ``RL-based'' MFD methods reduce the problem to a static contextual bandit (CB) formulation: by ignoring state transitions and discarding the temporal discount factor, they collapse to standard supervised classification. We propose an adversarial inverse reinforcement learning (AIRL) framework that treats MFD as an offline IRL problem. Unlike reconstruction-based approaches that rely on static error margins, or CBs that ignore dynamics, our method recovers an intrinsic "health" reward directly from observational state transitions, requiring neither manual reward engineering nor fault labels. On three run-to-failure benchmarks (HUMS2023, IMS, XJTU-SY), AIRL is the only method achieving non-saturated post-detection consistency across all datasets, while CB baselines fail to detect gradual degradation and reconstruction models collapse into always-anomalous states. Code and data: https://github.com/dhirajneupane/AIRL-MFD-DN.
Jul 24, 2026

Optimal Transport Image Representation and Deep Covariance Alignment (CORAL) for Control Valve Stiction Detection

Control valve stiction is a common cause of unwanted oscillations and poor control-loop performance in industrial processes. Data-driven methods can automatically detect stiction, but models trained purely on simulated data often struggle to generalize to real industrial control loops due to domain shift. To bridge this gap, this work propose a novel stiction detection methodology that combines optimal transport (OT) imaging technique with deep correlation alignment (Deep CORAL) algorithm. Closed loop signals: controller output and process variable are converted into two-dimensional OT images. These images capture the dynamic behaviour of control loops. The proposed methodology includes a convolutional neural network (CNN) encoder (or feature extractor) trained to learn domain-invariant representations by optimizing a combined objective: a cross-entropy loss on labeled simulation data and a Deep CORAL (covariance-alignment) loss between simulation data and unlabeled target-domain industrial data. Downstream classifiers trained on the domain-invariant target features were evaluated on an independent test set of 20 benchmark loops from industrial stiction data benchmark. The proposed methodology successfully diagnosed 18 out of the 20 loops and achieved100% recall across all 13 stiction cases, an accuracy of 90.00% and an F1-score of 92.86%. Compared to standard baseline approach (hand-crafted features-based method), the proposed methodology significantly mitigates domain shift, providing robust, highly reliable stiction detection for real-world industrial control loops.
Jul 24, 2026

Agentic Root Cause Analysis through Evidence-Grounded Reasoning

Diagnosing the root cause of anomalies is essential for safe industrial operation. Despite extensive sensor instrumentation, formulating hypotheses and gathering evidence remains a manual process, creating a major operational bottleneck. While existing data-driven approaches aim to automate this, two critical limitations restrict their deployment: their operate as black boxes unable to justify their diagnosis, and they require scarce labeled examples of faulty operation. To address this gap, we introduce AgentRCA, a zero-shot agentic framework for evidence-grounded root cause analysis. Rather than learning fault-specific mappings, AgentRCA performs inference-time reasoning by combining a data-driven digital twin (modeling normal system dynamics) with a tool-augmented large language model. The agent iteratively gathers statistical evidence, evaluates competing hypotheses, and identifies the physical fault that best explains the observed behavior. Evaluated on a real-world multiphase-flow facility and a large-scale chemical plant, AgentRCA achieves diagnostic performance competitive with fully supervised baselines without relying on fault-specific training. Crucially, it produces transparent reasoning traces that explicitly link observed symptoms to their underlying physical causes. These results establish autonomous hypothesis-driven reasoning as a practical foundation for scalable industrial root cause analysis.
Jul 24, 2026

MemNMF: Memory-Augmented NMF on LPC Spectra for Anomalous Sound Detection

Autoencoder-based anomalous sound detection is attractive for machine condition monitoring because it can be trained using only normal recordings and yields an interpretable anomaly score from reconstruction error. Most prior work uses spectrogram autoencoders, but reconstructing detailed time--frequency patterns is sensitive to noise and transients, and models can reconstruct some anomalous inputs well, weakening normal--anomaly separation. We propose MemNMF, a constrained reconstruction method that operates on the Linear Predictive Coding spectrum, a compact estimate of the spectral envelope. MemNMF initializes a memory module from an NMF dictionary learned on normal LPC spectra and reconstructs each input as an attention-weighted combination of prototypical normal spectral patterns. Experiments on MIMII and DCASE 2020 Task 2 across multiple machine types and operating conditions show that LPC-spectrum inputs improve a standard autoencoder baseline and that MemNMF yields further gains, with especially strong robustness under noisy, non-stationary settings.
Jul 21, 2026

IMMoE: Incomplete Multi-View Anomaly Detection via Mixture of View Experts Fusion

Existing Multi-view Anomaly Detection (MAD) methods assume that all views are completely available and model each view separately. However, in real industrial scenarios, information in the view may be missing due to faults such as occlusion, which leads to the performance degradation of existing methods due to the lack of a multi-view consistency prior. To address this, we explored a more challenging task: Incomplete Multi-View Anomaly Detection (IMVAD), in which some areas of each view were masked. We proposed a pipeline for automatically generating the IMVAD dataset and generated the RIMAD dataset based on the Real-IAD dataset through this pipeline. In addition, in order to effectively utilize the information of multiple views in the absence of view information, we propose IMMoE, which consists of two key modules: (1) Multi-View Expert Fusion (MVEF) effectively fuses multi-view information through a multi-view expert network and guides the reconstruction of a single view; (2) Local Anomaly Enhancement Encoder (LAEE) effectively prevents the model from overfitting the mask region by applying dropout to local features. Our method achieves state-of-the-art performance on both the RIMAD and Real-IAD datasets, especially on RIMAD, we have increased the pixel-level and image-level metrics by 11.8% and 2.8%, respectively. Our source code is available at https://github.com/HULEI7/IMMoE
Jul 21, 2026

MOPDA: Mixed-Trajectory On-Policy Distillation for Language-Guided Industrial Anomaly Detection

Large vision-language models (LVLMs) have shown strong potential for industrial anomaly detection (IAD) by providing image-level anomaly judgments and interpretable reasoning. However, reliably translating generated judgments into precise pixel-level localization remains challenging. We propose Mixed-Trajectory On-Policy Distillation for Language-Guided Industrial Anomaly Detection (MOPDA), the first framework to introduce on-policy self-distillation into LVLM-based IAD. For judgment learning, \method introduces Mixed-Trajectory Supervision, combining student-generated on-policy trajectories with evidence-conditioned teacher trajectories under a shared token-level distillation objective. Student trajectories preserve supervision on deployment-relevant response paths, while teacher trajectories provide complementary evidence-conditioned supervision. For dense localization, Language-guided Visual Anchoring uses the final judgment as a compact semantic condition to construct image-specific normal and abnormal anchors, which are contrasted with dense visual features to produce anomaly maps. This keeps language as semantic guidance while grounding pixel-level responses in visual evidence. Under a strict cross-dataset zero-shot protocol on five IAD benchmarks, \method outperforms the evaluated LVLM-based baselines on most detection, localization, and judgment metrics while remaining competitive with CLIP-based methods. Ablations further validate both mixed-trajectory supervision and final-judgment conditioning.
Jul 20, 2026

O-VAD: Industrial Video Anomaly Detection through Object-Centric Tracking and Reasoning

Industrial Video Anomaly Detection (IVAD) aims to identify anomalous objects and events in an industrial process, which is crucial for modern manufacturing and quality control systems. Existing VLM-based anomaly reasoning methods are capable of detecting open-ended anomalies in general domains. However, their performance declines in industrial settings characterized by intricate object transformations, strict physics, and procedural constraints. To tackle the complexity of such interaction-intensive detection, we introduce a training-free agentic framework for anomaly detection free of domain-specific knowledge, emphasizing object state evolution like humans inspectors. It is designed to track spatial-temporal dynamics and underlying transformations of detected objects over time, and then reason over the object-wise temporal state trajectories to identify abnormal objects in grounded frames. Our method overcomes limitations of prior approaches that rely on retraining on normal clips or injecting domain knowledge as context for test-time inference. Extensive experiments on three IVAD datasets demonstrate that our method outperforms frontier VLMs, agentic frameworks, and traditional VAD methods fine-tuned on the respective datasets, while providing interpretable reports over anomaly processes and types.
Jul 17, 2026

Knowledge-Assisted Multi-Graph Dependency Learning for Multivariate Time Series Anomaly Detection in Multi-Stage Industrial Processes

Industrial processes often generate complex, interdependent time-series data from multiple sensors across multiple stages, forming complex dependencies among variables and process stages. Effective monitoring and timely anomaly detection of these time series through multivariate time series anomaly detection (MTAD) is crucial for preventing failures and ensuring the reliability of automated systems. Graph neural networks (GNNs) have advanced MTAD by leveraging data-driven graphs to model complex dependencies among variables, effectively capturing relational structures within multivariate time series to enhance anomaly detection performance. However, existing GNN-based approaches often overlook critical process knowledge, and even when this knowledge is considered, seamlessly incorporating it into existing models remains inherently challenging, leading to suboptimal performance. To address this limitation, we propose a knowledge-assisted multi-graph framework for modeling sensor dependencies in multi-stage industrial processes for MTAD, which explicitly incorporates process knowledge into graph learning to enhance dependency modeling and improve anomaly detection performance. Our method constructs three complementary graphs: one purely data-driven and two refined by integrating structural constraints derived from process knowledge. To effectively leverage these graphs for anomaly detection, we employ a multi-graph attention network, enabling a more accurate and robust representation of complex dependencies. Comprehensive experiments on two real-world, multi-stage industrial datasets demonstrate that incorporating process knowledge substantially enhances anomaly detection performance.
Jul 15, 2026

M2P-AD: Memory-to-Prototype Learning with Boundary-aware Score Refinement for 3D Anomaly Detection

3D anomaly detection has recently emerged as an important research topic in computer vision. Although existing methods have achieved high performance, excessive anomaly responses in normal regions and false positives near object boundaries remain unresolved challenges. To address these challenges, we propose a novel 3D anomaly detection model, Memory-to-Prototype Anomaly Detection (M2P-AD), which effectively models the distribution of normal features while suppressing excessive anomaly scores in normal regions and false positives near object boundaries. Specifically, we introduce a Memory-to-Prototype (M2P) module that learns representative prototypes from normal feature embeddings to preserve important structural information of objects. In addition, a Boundary extraction (BE) module is integrated to identify object boundaries, and a Boundary-aware score refinement (BSR) strategy is applied to recalibrate anomaly scores by incorporating boundary characteristics. The proposed method is evaluated on Real3D-AD, Anomaly-ShapeNet, and MulSen-AD, achieving state-of-the-art performance. Qualitative results demonstrate that excessive anomaly scores in normal regions are reduced and false positives near object boundaries are suppressed, resulting in more accurate and stable anomaly localization. The results indicate that the proposed approach enables more reliable 3D anomaly detection and provides a robust solution applicable to real-world industrial environments.
Jul 14, 2026

A Masked Autoencoder Approach to Unsupervised Steel Surface Defect Recognition

Automated visual inspection of steel surface defects is a recurring quality control task in which labeled defect data is scarce and costly to obtain, while unlabeled surface images are abundant, which motivates self supervised methods that learn useful representations without class labels. A Transformer based Masked Autoencoder is used here to learn representations of steel surface defects for unsupervised grouping. During pretraining, 75% of the input image patches are randomly masked, and a lightweight decoder reconstructs the masked regions from the visible 25%. The encoder is trained jointly with an auxiliary defect localization objective, used only as a training signal and not evaluated as a detector. The decoder reaches a structural similarity score of 0.92 and a mean squared error of 0.47. Features from the pretrained encoder are then clustered using UMAP for dimensionality reduction and Agglomerative clustering, reaching a Hungarian matched accuracy of 91.3% against the six known defect categories.
Jul 14, 2026

Statistical Non-linear Reconstruction Loss for Image Anomaly Detection

Reconstruction-based methods are a cornerstone of unsupervised image anomaly detection, but they remain vulnerable to outlier leakage, where standard mean squared error (MSE) loss drives the model to faithfully reconstruct anomalous patterns. We propose a Non-linear Reconstruction Loss that applies a sigmoid-based squashing function to suppress high-magnitude features, preventing outliers from dominating optimization while preserving sensitivity to normal patterns. In addition, we introduce a statistical calibration scheme that selects the scaling factor kk from the confidence interval (CI) of the normal feature distribution, enabling data-driven control of the suppression strength. Our approach achieves competitive or superior anomaly detection performance compared to state-of-the-art methods, reaching 99.0% Image-AUROC and 97.3% Pixel-AUROC on MVTec-AD, and 95.3% Image-AUROC and 99.0% Pixel-AUROC on VisA. These results indicate that non-linear gradient suppression is an effective mechanism for mitigating outlier leakage and improving anomaly localization in unified industrial inspection settings. The implementation is available at https://github.com/mintii13/Statistical-Non-linear-Reconstruction-Loss.git.
Jul 14, 2026

Exploring Zero-Shot Foundation Models for Multivariate Time Series Anomaly Detection

Multivariate Time Series Anomaly Detection (MTSAD) is essential for reliability and safety in domains such as industrial process monitoring and financial risk management, yet conventional approaches rely on application-specific models that are costly to train and hard to scale. Foundation Models (FMs), pre-trained on broad data with strong zero-shot generalization, have recently become available for univariate time series forecasting, raising the question of whether they can address MTSAD without task-specific training. We investigate the zero-shot application of a univariate forecasting FM, TimesFM, to industrial MTSAD on the Secure Water Treatment (SWaT) benchmark, evaluating two strategies: treating the FM as a per-feature forecaster with thresholded prediction errors, and as an embedder whose intermediate representations feed standard outlier detectors. Neither of our proposed setups is competitive with established baselines; embeddings reveal only partial separation between normal and anomalous segments, insufficient for reliable detection. The cause is that the FM is too effective at capturing temporal dynamics, yielding low error even within fully anomalous windows, so persistent anomalies become indistinguishable from normal behavior. However, these observations yield valuable insights: the error peaks at anomaly boundaries, indicating FMs reliably detect distribution changes. We conclude that the proposed naive zero-shot FMs are unsuitable for MTSAD but promising for change-point detection.
Jul 14, 2026

Rough Path Signature-Guided Geometry Augmentation for Few-Shot Industrial Surface Defect Detection

Few-shot industrial defect detection remains difficult for standard supervised detectors, which achieve poor performance on boundary-dominated industrial defects. This paper proposes rough path signature-guided geometry augmentation (RPS-GA), a geometry-aware approach in which Canny edge contours are treated as ordered planar paths whose truncated second-order signature responses, especially the antisymmetric Lévy-area term, are aggregated into a spatial map that highlights boundary-related structure through two fusion operators, SIG-AUG and SGAA. The approach is evaluated on NEU-DET and PCB-Defect under a few-shot protocol with 5, 10, 20, or 50 labeled images per class, using an unmodified YOLOv8n detector throughout. Compared with the baseline, RPS-GA delivers large gains when supervision is limited, although the margin shrinks as more labels become available. On NEU-DET, SIG-AUG raises 10-shot [email protected] from 0.341 to 0.583, whereas on PCB-Defect, SGAA improves 10-shot [email protected] from 0.086 to 0.299 and yields usable detection at 5-shot where the baseline fails entirely. These trends are confirmed by multi-seed evaluation across independent random partitions. Overall, the results indicate that second-order path-signature geometry offers a practical way to strengthen few-shot industrial defect detection without meta-learning or detector redesign.
Jul 13, 2026

TC-MAF: Train-Calibrated Bounded Multi-Evidence Fusion for Multimodal Industrial Anomaly Detection

Multimodal anomaly detection benefits from complementary RGB and 3D evidence, yet auxiliary RGB reconstruction is not equally reliable across product categories and class-wise test-time policy selection is usually unavailable. We propose TC-MAF, a base-anchored multi-evidence fusion design that combines a multimodal detector, complementary Dinomaly evidence, and a small cross-modal consistency cue under one fixed pixel-level fusion formula. A lightweight training-dispersion confidence (TDC) term scales auxiliary participation using only normal training statistics. On MVTec-3D, TC-MAF reaches 0.979 image-level AUROC and 0.990 pixel-level AUPRO, achieving the best mean results on both detection and localization among the compared multimodal methods. Systematic ablations show that the fusion structure itself is the dominant factor, while TDC provides a smaller but reproducible calibration gain over no calibration or arbitrary calibration. Additional experiments show that the same design remains effective under a pooled-statistics variant, auxiliary-branch and backbone substitutions, few-shot settings, a missing-3D setting, and cross-dataset evaluation on Eyecandies. Code is available at https://anonymous.4open.science/r/TC_MAF-C3BB.
Jul 12, 2026

Physics-inspired Pseudo Anomaly Generation and Prototype Feature Guidance for 3D Anomaly Detection

3D point cloud anomaly detection plays a vital role in industrial manufacturing, yet it faces significant challenges due to the scarcity and high acquisition cost of real anomalous samples. The inherently anomaly-free training data further hinders detection methods from effectively learning discriminative features between normal and abnormal instances. To address these issues, we propose PA3AD, a novel framework that introduces a physics-inspired pseudo-anomaly generation strategy to create physically plausible anomalous samples from normal data. Additionally, we incorporate prototype features via a weight-sharing mechanism to guide the model in capturing the distribution shifts between normal and anomalous samples. Specifically, PA3AD introduces two key innovations to tackle the scarcity of real anomalies. First, a physics-inspired module generates diverse pseudo-anomalous point clouds from normal data via multi-physics modeling. Second, momentum-updated prototypes and a difference-aware fusion block capture stable normal representations and their discrepancies with pseudo-anomalies. This design effectively learns distribution shifts, achieving superior detection performance. Extensive experiments on the Anomaly-ShapeNet and Real3D-AD datasets demonstrate that our method consistently outperforms existing state-of-the-art approaches. Our code will be made publicly available at https://github.com/NingxiaoJian/PA3AD.
Jul 9, 2026

CAAD: Causality-Aware Multivariate Time Series Anomaly Detection via Multi-Scale Alignment and Structural Causal Consistency

The operational integrity of complex industrial systems relies on precise anomaly detection and diagnosis. The vast majority of existing methods narrowly focus on capturing temporal similarities of representations, often overlooking the disruption of internal causal relationships, which characterizes system failures and latent anomalies. In this paper, we propose a novel framework (CAAD) that reframes anomaly detection as the continuous verification of Granger causality consistency through exogenous variables. Specifically, the CAAD framework models exogenous time-series variables as residuals, identifying anomalies as significant deviations caused by external interventions. The proposed framework leverages multi-scale alignment to internalize system dynamics and utilizes a gradient-based matrix to monitor internal causal relationship breakdowns. By quantifying causal deviations of both dynamic evolution and relational topology, the CAAD is able to capture subtle causal shifts to achieve precise anomaly detection. Extensive experiments on real-world industrial datasets demonstrate that the CAAD achieves high-precision anomaly detection, outperforming most state-of-the-art baselines.
Jul 7, 2026

Modeling Normal Is All You Need: Joint Latent Clustering for Anomaly Detection in Multimodal Cyber-Physical Systems

Faults on a cyber-physical system (CPS) are too rare and unrepresentative to characterise, or even to select a model on, so detection must instead model normal behaviour; the standard point-adjusted evaluation, however, rewards detectors that never do. CPS normal behaviour is the union of many imbalanced, curved, thin-fringed operating regimes rather than a single blob; we state this structure as ten assumptions (A1-A10), abbreviated Massive, Implicit, Imbalanced Multimodality (MIIM). We model the normal law with a jointly learned latent representation plus explicit Gaussian-mixture mode clustering, scored in the latent rather than by a global density or a reconstruction residual, and evaluate under a deliberately fair protocol: raw point-wise metrics with no point adjustment, a trivial-detector difficulty split, prevalence-matched F1, and train-normal-only calibration. On three real CPS datasets (WADI, HAI, SKAB), the detector wins both the combined column and the difficult correlation/dynamics-fault column on all three, reaching difficult-subset AUROC 0.831 on HAI, 0.726 on WADI, and 0.610 on SKAB. The margin is largest on the two multimodal datasets the MIIM assumptions target and slimmest on the near-unimodal one, tracking multimodality as the thesis predicts, and it holds against three deep detectors (USAD, TranAD, GDN) re-computed with the same raw metrics, all of which collapse on the difficult subset. The methodological contributions are the MIIM assumption set, the difficulty-stratified fair protocol, and a latent-only score that drops reconstruction because a flexible decoder rebuilds the hard faults faithfully.
Jul 6, 2026

ProCon: Projection-Consistency Memory for Training-Free Anomaly Detection

Memory-based anomaly detection is attractive because it localizes defects from normal images without training a decoder or synthesizing pseudo anomalies. However, most memory methods still use the memory bank as a nearest-neighbor lookup table: a test patch is treated as normal if it has one nearby normal anchor. This hard retrieval view is vulnerable to false-normal matches and does not test whether the patch is consistently supported by a local normal neighborhood. We propose ProCon, a training-free framework that turns memory retrieval into decoder-free reconstruction. ProCon softly projects each test patch onto nearby normal memory vectors and uses the projection residual as anomaly evidence. To stabilize this residual, it constructs seed-perturbed layer-wise memories, aggregates bank residuals by a median, and fuses depth-specific residual maps by layer consensus. ProCon requires no decoder training, backbone fine-tuning, learned fusion weights, or pseudo-anomaly supervision. Across MVTec-AD, VisA, and Real-IAD under the single-category evaluation protocol, ProCon achieves strong image- and pixel-level performance under seven standard metrics, including image AUROC scores of 99.8%, 99.2%, and 93.2%, respectively. Ablations show that the gains come from replacing hard retrieval with soft normal projection and stabilizing the residuals through memory and depth consensus. The code is available at https://github.com/jw-chae/Procon