Robot System Identification

Sampling-based system identification estimates physically meaningful parameters by tuning a simulator to reproduce the target system dynamics, providing an interpretable approach to improving sim-to-real transfer. Yet when the collected trajectories do not distinguish the effects of different parameters, multiple parameter combinations can reproduce those trajectories, leading to unreliable parameter estimates. To address this challenge, we introduce an Informationally Decoupled Trajectory Design framework (IDTD), which formulates the objective for the exploration policy built on the Schur complement score derived from the Fisher information matrix. To faithfully reflect parameter separability in the exploration objective, IDTD normalizes the score against the per-parameter information, selects the most favorable trajectory segment for each parameter, and aggregates the resulting scores logarithmically. The optimized trajectory is therefore composed of complementary intervals, each exposing a distinct subset of parameters whose contribution to the motion over that interval can be attributed unambiguously. Across diverse simulation environments, ranging from a linear-dynamics system to the Go2 quadruped, G1 humanoid, and Crazyflie quadrotor, IDTD reduces the parameter identification error by 39.6% on average relative to the strongest prior active-exploration baseline and attains improved downstream policy transfer. Furthermore, we validate the proposed trajectory design on a real K1 humanoid, demonstrating that the resulting identified parameters accurately capture the real-system dynamics.

When interacting with an unfamiliar deformable material, a robot lacks prior knowledge of its physical properties and how it will respond to applied forces and motion. Rapid online identification is therefore essential for reliable manipulation. We present FORM (From Observed Response to Material laws), which identifies material properties from a single robot interaction and reuses the recovered model to plan manipulation under new actions and geometries. We use weak-form momentum balance to convert observed material motion and contact forces into linear equations in the unknown material parameters. These equations are assembled using the same material point method discretization as the forward simulator, so identification reduces to linear least-squares solves whose solutions can be used directly for prediction without refitting or conversion. Across four material classes, FORM reduces identification time from roughly 10--25 minutes for iterative baselines to 2--5 seconds, while maintaining competitive accuracy on new motions, initial conditions, and geometries. We demonstrate our approach in simulation and on hardware across four manipulation tasks: elastic rod insertion, golf putting with an elastic club, elastoplastic shaping, and target-volume pouring. In each task, the model identified from a single interaction is reused to plan new motions or manipulate a different geometry. FORM estimates elastic properties within 3.4% and elastoplastic properties within 2%, achieves 72.4--77.8% IoU in dough shaping, and keeps mean pouring error at 3.8 mL across target volumes of 60--160 mL.

The aging global population drives demand for assistive robots, yet the safety risks and costs of physical testing make Human-in-the-Loop (HITL) simulation an attractive alternative. Its fidelity for coupled systems, however, is limited by interaction models whose impedance parameters are tuned heuristically rather than identified from data. We present a Real2Sim pipeline that identifies the coupled Physical Human-Robot Interaction (pHRI) dynamics of a pelvis--strap interface on an overground mobile balance assistant. The interface is modeled as a 6-DoF viscoelastic mechanism whose 12 directional stiffness and damping parameters are identified per subject via Covariance Matrix Adaptation Evolution Strategy (CMA-ES), using the user's ``Safe & Comfortable'' feedback as a reproducible operating point that resolves harness-tightness ambiguity across anthropometrics. An intraclass-correlation analysis over a five-subject cohort separates shareable from subject-specific parameters, yielding a set of prior parameters derived from the existing data. Deploying this prior configures a previously unseen subject by refining only 5 of the 12 parameters. The calibrated model then reproduces the real interaction envelope and induces biomechanically accurate gait adaptations in the Human Digital Twin (HDT). Overly compliant and overly stiff settings, by contrast, fail as extreme settings, confirming a correct operating point that no heuristic tuning procedure can reliably select. The pipeline thus improves HITL simulation fidelity and supports the Human Digital Twin as a predictive tool for pre-clinical verification of personalized controllers.

Sim-to-real policy transfer -- deploying policies trained in simulation in the real world -- is a promising paradigm for scaling robot manipulation without large-scale real-world data. However, transferring simulation-trained policies remains challenging due to discrepancies in contact dynamics -- particularly in contact-rich tasks where subtle differences can alter task outcomes entirely. Because interaction between the manipulated object and the environment is mediated through contact, task success depends on accurately reproducing task-relevant contacts. Accordingly, in manipulation, contact-centric fidelity -- reproducing both the contact event sequence (when, where, and how contacts occur) and the local contact dynamics (how forces and motions evolve at each contact) -- is a necessary condition for task success. Based on this insight, we propose a contact-centric real-to-sim-to-real RL framework that uses task-relevant contact event sequences extracted from real demonstrations as the learning objective. We approximate objects as groups of primitives and optimize their contact geometry in simulation so that the resulting local contact dynamics explain the observed state transitions. The contact event sequence is automatically extracted by replaying the demonstration. This sequence serves as a structured reward signal, guiding the policy toward physically plausible contact regimes validated in reality and preventing exploitation of unrealistic simulator contacts. The signal is obtained automatically, requiring no per-task reward design. Experiments on contact-rich manipulation tasks demonstrate more stable and robust sim-to-real policy transfer compared to unconstrained RL baselines.

Modern Vision-Language-Action (VLA) models often fail to generalize to novel setups, such as altered camera viewpoints or robot morphologies, because they are typically conditioned only on current observations and language instructions. By ignoring the underlying system configuration as a variable, these models implicitly assume a fixed execution context encountered during training, necessitating data-intensive fine-tuning for any new environment. In this work, we introduce In-Context World Modeling (ICWM), a framework that treats system identification as an in-context adaptation problem. ICWM enables robot policies to autonomously infer essential system variables from a short history of self-generated, task-agnostic interactions. Unlike traditional In-Context Learning that uses demonstrations to specify what task to perform, ICWM leverages the context window to understand how the system operates. By processing these interactions before task execution, the model implicitly captures the world dynamics of the current system, enabling adaptation to novel configurations without parameter updates. Extensive experiments in simulation and on real-world robot platforms demonstrate that ICWM significantly outperforms standard VLA baselines on novel camera viewpoints.

Simulation-to-reality transfer, often called sim-to-real transfer, is a central challenge in robot learning. Yet, the tradeoff between measuring a system more accurately and training over a broader range of simulated dynamics is still poorly understood. In this work, we focused on the allocation of real-robot measurement time between system identification and domain randomization. We studied this tradeoff in a controlled sim-to-sim pendulum setting, where a hidden-parameter model stands in for the physical robot, and the experiment sweeps identification rollouts against the width of the randomization distribution. Across the reality gaps and noise levels we tested, the measurement budget did most of the work. A small number of identification rollouts closed most of the transfer gap, and once any real data was available, policies performed best when trained at the estimated parameters rather than over a widened randomization band. Broad randomization that contained the true system still did not substitute for measurement. These results hold in a benign regime where the dynamics are identifiable and only two parameters are unknown, so structural model mismatch remains the setting where randomization breadth may become more valuable. Overall, our results suggest that sim-to-real pipelines should first measure the parameters they can and reserve randomization for the uncertainty that remains.

Flexible endoscopic robots enable minimally invasive access through natural orifices, but their control accuracy is limited by configuration-dependent hysteresis in the tendon-sheath mechanisms (TSMs). Tendon-sheath friction and tendon elasticity induce a systematic discrepancy between the proximal actuation input and distal output, and this discrepancy varies with the insertion tube configuration. To address this challenge, this paper proposes the Self-Sensing Tendon Loop (SSTL), a double-pass tendon loop routed through the insertion tube and wrapped around a distal pulley, and returned to the proximal end. The loop structure allows both the input and output tensions of the SSTL to be measured proximally, thereby providing an input-output tension profile without requiring distal force or fiber-optic sensors. Because the SSTL shares the same routing path as the actuation TSM, the two TSMs exhibit strongly correlated hysteresis behaviors. From the SSTL tension profile, a learning-based mapping estimates the configuration-dependent hysteresis parameters of the actuation TSM, which are then used by a feedforward controller to compensate for actuation hysteresis. We validate the proposed method by tracking actuation tendon tension under three different insertion tube configurations. Across sinusoidal and random trajectories, the proposed method reduces average RMSE by 88.1% compared with the uncompensated baseline, achieving 97.8% of the performance of direct identification, which requires direct measurement of the input and output tension profile of the actuation TSM.

This paper presents a reproducible and physically feasible dynamic parameter identification framework for CRANE-X7, a low-cost robot arm driven by modular smart actuators. To improve practical identifiability, products of inertia are removed according to approximate link symmetry, reducing the rigid-body model from 65 to 39 base parameters. Identification motions are hand-designed from structured single-joint and adjacent-joint primitives under practical joint-range limits. The proposed pipeline combines preprocessing, inverse-dynamics-regressor-based ordinary least squares (OLS), conditional semidefinite-programming (SDP) projection for feasibility recovery, and closed-loop input error (CLIE) refinement. Candidate solutions from 40 structured trajectories are analyzed in a common principal component analysis (PCA) space to select a statistically central representative model. Because statistical centrality alone does not ensure physical acceptability, the selected model is finally screened by an all-pose positive-definiteness audit of the inertia matrix and, when necessary, corrected by a localized post-CLIE SDP rescue step. Experiments show that the parameter cloud becomes progressively more concentrated from OLS to SDP and CLIE, while the final accepted model preserves high predictive accuracy on held-out validation motions. These results demonstrate a practical route to statistically coherent and physically feasible dynamic models for low-cost robot platforms.

Many robotic tasks are unforgiving; a single mistake in a dynamic throw can lead to unacceptable delays or unrecoverable failure. We introduce Wiggle and Go!, a two-stage framework for zero-shot rope manipulation: a brief, safe wiggle action is observed to predict descriptive rope parameters, which then conditions a trajectory optimizer for zero-shot goal-conditioned execution. Unlike prior dynamic rope manipulation methods that require large real-world datasets or iterative real-world refinement, our identification module is task-agnostic, supporting diverse manipulation policies without retraining. We achieve a 3.55,cm average accuracy on 3D target striking in real using rope system parameters in comparison to 15.29,cm for uninformed baselines, and over 50% success on multi-objective lobbing and draping tasks. Predicted parameters transfer to unseen motions with 0.95 Pearson correlation between simulated and real rope dynamics, indicating that the identification module generalizes across the task corpus. Project website: https://wiggleandgo.github.io/

Accurate modeling of robot dynamics is essential for model-based control, yet remains challenging under distributional shifts and real-time constraints. In this work, we formulate system identification as an in-context meta-learning problem and compare deterministic and generative sequence models for forward dynamics prediction. We take a Transformer-based meta-model, as a strong deterministic baseline, and introduce to this setting two complementary diffusion-based approaches: (i) inpainting diffusion (Diffuser), which learns the joint input-observation distribution, and (ii) conditioned diffusion models (CNN and Transformer), which generate future observations conditioned on control inputs. Through large-scale randomized simulations, we analyze performance across in-distribution and out-of-distribution regimes, as well as computational trade-offs relevant for control. We show that diffusion models significantly improve robustness under distribution shift, with inpainting diffusion achieving the best performance in our experiments. Finally, we demonstrate that warm-started sampling enables diffusion models to operate within real-time constraints, making them viable for control applications. These results highlight generative meta-models as a promising direction for robust system identification in robotics.

Accurate actuation models are critical for bridging the gap between simulation and real robot behavior, yet obtaining high-fidelity actuator dynamics typically requires dedicated test stands and torque sensing. We present a trajectory-based actuator identification method that uses differentiable simulation to fit system-level actuator models from encoder motion alone. Identification is posed as a trajectory-matching problem: given commanded joint positions and measured joint angles and velocities, we optimize actuator and simulator parameters by backpropagating through the simulator, without torque sensors, current/voltage measurements, or access to embedded motor-control internals. The framework supports multiple model classes, ranging from compact structured parameterizations to neural actuator mappings, within a unified optimization pipeline. On held-out real-robot trajectories for a high-gear-ratio actuator with an embedded PD controller, the proposed torque-sensor-free identification achieves much tighter trajectory alignment than a supervised stand-trained baseline dominated by steady-state data, reducing mean absolute position error from 14.20 mrad to as low as 7.54 mrad (1.88 times). Finally, we demonstrate downstream impact for the same actuator class in a real-robot locomotion study: training policies with the refined actuator model increases travel distance by 46% and reduces rotational deviation by 75% relative to the baseline.

We present Swim2Real, a pipeline that calibrates a 16-parameter robotic fish simulator from swimming videos using vision-language model (VLM) feedback, requiring no hand-designed search stages. Calibrating soft aquatic robots is particularly challenging because nonlinear fluid-structure coupling makes the parameter landscape chaotic, simplified fluid models introduce a persistent sim-to-real gap, and controlled aquatic experiments are difficult to reproduce. Prior work on this platform required three manually tailored stages to handle this complexity. The VLM compares simulated and real videos and proposes parameter updates. A backtracking line search then validates each step size, tripling the accept rate from 14% to 42% by recovering proposals where the direction is correct but the magnitude is too large. Swim2Real calibrates all 16 parameters simultaneously, most closely matching real fish velocities across all motor frequencies (MAE = 7.4 mm/s, 43% lower than the next-best method), with zero outlier seeds across five runs. Motor commands from the trained policy transfer to the physical fish at 50 Hz, completing the pipeline from swimming video to real-world deployment. Downstream RL policies swim 12% farther than those from BayesOpt-calibrated simulators and 90% farther than CMA-ES. These results demonstrate that VLM-guided calibration can close the sim-to-real gap for aquatic robots directly from video, enabling zero-shot RL transfer to physical swimmers without manual system identification, a step toward automated, general-purpose simulator tuning for underwater robotics.

The identification of dynamic parameters in mechanical systems is important for improving model-based control as well as for performing realistic dynamic simulations. Generally, when identification techniques are applied only a subset of so-called base parameters can be identified. More even, some of these parameters cannot be identified properly given that they have a small contribution to the robot dynamics and hence in the presence of noise in measurements and discrepancy in modeling, their quality of being identifiable decreases. For this reason, a strategy for dynamic parameter identification of fully parallel robots in terms of a subset called relevant parameters is put forward. The objective of the proposed methodology is to start from a full dynamic model, then simplification concerning the geometry of each link and, the symmetry due to legs of fully parallel robots, are carried out. After that, the identification is done by Weighted Least Squares. Then, with statistical considerations the model is reduced until the physical feasibility conditions are met. The application of the propose strategy has been experimentally tested on two difierent configurations of actual 3-DOF parallel robots. The response of the inverse and forward dynamics of the identified models agrees with experiments. In order to evaluate the forward dynamics response, an approach for obtaining the forward dynamics in terms of the relevant parameters is also proposed.

Robot model identification is commonly performed by least-squares regression on inverse dynamics, but existing formulations measure residuals directly in coordinate force space and therefore depend on the chosen coordinate chart, units, and scaling. This paper proposes a coordinate-independent identification method that weights inverse-dynamics residuals by the dual metric induced by the system Riemannian metric. Using the force--velocity vector--covector duality, the dual metric provides a physically meaningful normalization of generalized forces, pulling coordinate residuals back into the ambient mechanical space and eliminating coordinate-induced bias. The resulting objective remains convex through an affine-metric and Schur-complement reformulation, and is compatible with physical-consistency constraints and geometric regularization. Experiments on an inertia-dominated Crazyflie--pendulum system and a drag-dominated LandSalp robot show improved identification accuracy, especially on shape coordinates, on both downsampled and full datasets.

Underwater robots are widely deployed for ocean exploration and manipulation. Underactuated mechanisms are advantageous in aquatic environments because reducing actuator count lowers motor-leakage risk while introducing inherent mechanical compliance. However, accurate modeling of underwater underactuated and soft robotic systems remains challenging, as it requires identifying high-dimensional structural and hydrodynamic parameters. In this work, we propose a trajectory-driven global optimization framework for unified structural-hydrodynamic modeling of underwater multibody systems. Inspired by the Covariance Matrix Adaptation Evolution Strategy (CMA-ES), the proposed approach simultaneously identifies coupled elastic, damping, and distributed hydrodynamic parameters through trajectory-level matching between simulated and experimental motion. This enables high-fidelity reproduction of underactuated mechanisms and compliant soft robotic systems in underwater environments, using as little as a single video recording. We first validate the framework on a link-by-link underactuated multibody mechanism, demonstrating accurate identification of distributed hydrodynamic coefficients, with normalized end-effector position error below 5% across multiple trajectories, initial conditions, and both active-passive and fully passive configurations. The modeling strategy is further validated on an asymmetric octopus-inspired soft arm, confirming its effectiveness for compliant soft robotic systems. Finally, eight identified arms are assembled into a swimming octopus robot, where the unified parameter set enables realistic whole-body behavior without additional retuning. These results demonstrate the scalability and transferability of the proposed structural-hydrodynamic modeling framework across underwater underactuated and soft robotic systems.

Calibrating a robot simulator's physics parameters (friction, damping, material stiffness) to match real hardware is often done by hand or with black-box optimizers that reduce error but cannot explain which physical discrepancies drive the error. When sensing is limited to external cameras, the problem is further compounded by perception noise and the absence of direct force or state measurements. We present Vid2Sid, a video-driven system identification pipeline that couples foundation-model perception with a VLM-in-the-loop optimizer that analyzes paired sim-real videos, diagnoses concrete mismatches, and proposes physics parameter updates with natural language rationales. We evaluate our approach on a tendon-actuated finger (rigid-body dynamics in MuJoCo) and a deformable continuum tentacle (soft-body dynamics in PyElastica). On sim2real holdout controls unseen during training, Vid2Sid achieves the best average rank across all settings, matching or exceeding black-box optimizers while uniquely providing interpretable reasoning at each iteration. Sim2sim validation confirms that Vid2Sid recovers ground-truth parameters most accurately (mean relative error under 13% vs. 28--98%), and ablation analysis reveals three calibration regimes. VLM-guided optimization excels when perception is clean and the simulator is expressive, while model-class limitations bound performance in more challenging settings.

We introduce a Bayesian system identification (SysID) framework for jointly estimating robot's state trajectories and physical parameters with high accuracy. It embeds physically consistent inverse dynamics, contact and loop-closure constraints, and fully featured joint friction models as hard, stage-wise equality constraints. It relies on energy-based regressors to enhance parameter observability, supports both equality and inequality priors on inertial and actuation parameters, enforces dynamically consistent disturbance projections, and augments proprioceptive measurements with energy observations to disambiguate nonlinear friction effects. To ensure scalability, we derive a parameterized equality-constrained Riccati recursion that preserves the banded structure of the problem, achieving linear complexity in the time horizon, and develop computationally efficient derivatives. Simulation studies on representative robotic systems, together with hardware experiments on a Unitree B1 equipped with a Z1 arm, demonstrate faster convergence, lower inertial and friction estimation errors, and improved contact consistency compared to forward-dynamics and decoupled identification baselines. When deployed within model predictive control frameworks, the resulting models yield measurable improvements in tracking performance during locomotion over challenging environments.

Video planning has emerged as a flexible framework for robot manipulation, in which a generative model predicts a video of task completion, and a downstream module translates the predicted frames into actions. However, existing methods typically ignore information from past interactions, limiting their ability to adapt to latent physical properties that can only be revealed through trial and error, such as whether a door should be pushed or pulled, or how friction affects object dynamics. When a plan fails, these methods usually replan from scratch without leveraging the information revealed by the failure. To address this limitation, we introduce RELIC, REplanning with Latent embedding refInement and Candidate rejection, a video planning framework that adapts to hidden physical properties from test-time failures. RELIC optimizes a latent embedding that captures the environment's hidden physical properties from interaction videos and introduces a rejection-based sampling mechanism that filters out hypotheses inconsistent with prior failures. Across eight tasks in two simulation suites, RELIC consistently reduces the number of replanning steps required for success, and linear probes show that its embedding captures the hidden parameters from the interaction itself rather than from scene appearance. Across four challenging real-world robotic manipulation tasks involving hidden interaction modes, e.g., friction, center of mass, and object mass, RELIC raises the one-shot replanning success rate of a video planning baseline from 30.0% to 63.8% after a single physical interaction.