Industrial Anomaly Detection

Industrial 3D anomaly detection performance is fundamentally constrained by the scarcity and long-tailed distribution of abnormal samples. To address this challenge, we propose Synthesis4AD, an end-to-end paradigm that leverages large-scale, high-fidelity synthetic anomalies to learn more discriminative representations for 3D anomaly detection. At the core of Synthesis4AD is 3D-DefectStudio, a software platform built upon the controllable synthesis engine MPAS, which injects geometrically realistic defects guided by higher-dimensional support primitives while simultaneously generating accurate point-wise anomaly masks. Furthermore, Synthesis4AD incorporates a multimodal large language model (MLLM) to interpret product design information and automatically translate it into executable anomaly synthesis instructions, enabling scalable and knowledge-driven anomalous data generation. To improve the robustness and generalization of the downstream detector on unstructured point clouds, Synthesis4AD further introduces a training pipeline based on spatial-distribution normalization and geometry-faithful data augmentations, which alleviates the sensitivity of Point Transformer architectures to absolute coordinates and improves feature learning under realistic data variations. Extensive experiments demonstrate state-of-the-art performance on Real3D-AD, MulSen-AD, and a real-world industrial parts dataset. The proposed synthesis method MPAS and the interactive system 3D-DefectStudio will be publicly released at https://github.com/hustCYQ/Synthesis4AD.

3D shape anomaly detection is a crucial task for industrial inspection and geometric analysis. Existing deep learning approaches typically learn representations of normal shapes and identify anomalies via out-of-distribution feature detection or decoder-based reconstruction. They often fail to generalize across diverse anomaly types and scales, such as global geometric errors (e.g., planar shifts, angle misalignments), and are sensitive to noisy or incomplete local points during training. To address these limitations, we propose a hierarchical point-patch anomaly scoring network that jointly models regional part features and local point features for robust anomaly reasoning. An adaptive patchification module integrates self-supervised decomposition to capture complex structural deviations. Beyond evaluations on public benchmarks (Anomaly-ShapeNet and Real3D-AD), we release an industrial test set with real CAD models exhibiting planar, angular, and structural defects. Experiments on public and industrial datasets show superior AUC-ROC and AUC-PR performance, including over 40% point-level improvement on the new industrial anomaly type and average object-level gains of 7% on Real3D-AD and 4% on Anomaly-ShapeNet, demonstrating strong robustness and generalization.

Although industrial inspection systems should be capable of recognizing unprecedented defects, most existing approaches operate under a closed-set assumption, which prevents them from detecting novel anomalies. While visual prompting offers a scalable alternative for industrial inspection, existing methods often suffer from prompt embedding collapse due to high intra-class variance and subtle inter-class differences. To resolve this, we propose UniSpector, which shifts the focus from naive prompt-to-region matching to the principled design of a semantically structured and transferable prompt topology. UniSpector employs the Spatial-Spectral Prompt Encoder to extract orientation-invariant, fine-grained representations; these serve as a solid basis for the Contrastive Prompt Encoder to explicitly regularize the prompt space into a semantically organized angular manifold. Additionally, Prompt-guided Query Selection generates adaptive object queries aligned with the prompt. We introduce Inspect Anything, the first benchmark for visual-prompt-based open-set defect localization, where UniSpector significantly outperforms baselines by at least 19.7% and 15.8% in AP50b and AP50m, respectively. These results show that our method enable a scalable, retraining-free inspection paradigm for continuously evolving industrial environments, while offering critical insights into the design of generic visual prompting.

Although self-supervised 3D anomaly detection assumes that acquiring high-precision point clouds is computationally expensive, in real manufacturing scenarios it is often feasible to collect a limited number of anomalous samples. Therefore, we study open-set supervised 3D anomaly detection, where the model is trained with only normal samples and a small number of known anomalous samples, aiming to identify unknown anomalies at test time. We present Open-Industry, a high-quality industrial dataset containing 15 categories, each with five real anomaly types collected from production lines. We first adapt general open-set anomaly detection methods to accommodate 3D point cloud inputs better. Building upon this, we propose Open3D-AD, a point-cloud-oriented approach that leverages normal samples, simulated anomalies, and partially observed real anomalies to model the probability density distributions of normal and anomalous data. Then, we introduce a simple Correspondence Distributions Subsampling to reduce the overlap between normal and non-normal distributions, enabling stronger dual distributions modeling. Based on these contributions, we establish a comprehensive benchmark and evaluate the proposed method extensively on Open-Industry as well as established datasets including Real3D-AD and Anomaly-ShapeNet. Benchmark results and ablation studies demonstrate the effectiveness of Open3D-AD and further reveal the potential of open-set supervised 3D anomaly detection.

Modern manufacturing environments demand real-time, trustworthy, and interpretable root-cause insights to sustain productivity and quality. Traditional analytics pipelines often treat anomaly detection, causal inference, and root-cause analysis as isolated stages, limiting scalability and explainability. In this work, we present CausalPulse, an industry-grade multi-agent copilot that automates causal diagnostics in smart manufacturing. It unifies anomaly detection, causal discovery, and reasoning through a neurosymbolic architecture built on standardized agentic protocols. CausalPulse is being deployed in a Robert Bosch manufacturing plant, integrating seamlessly with existing monitoring workflows and supporting real-time operation at production scale. Evaluations on both public (Future Factories) and proprietary (Planar Sensor Element) datasets show high reliability, achieving overall success rates of 98.0% and 98.73%. Per-criterion success rates reached 98.75% for planning and tool use, 97.3% for self-reflection, and 99.2% for collaboration. Runtime experiments report end-to-end latency of 50-60s per diagnostic workflow with near-linear scalability (R^2=0.97), confirming real-time readiness. Comparison with existing industrial copilots highlights distinct advantages in modularity, extensibility, and deployment maturity. These results demonstrate how CausalPulse's modular, human-in-the-loop design enables reliable, interpretable, and production-ready automation for next-generation manufacturing.

The progress of Anomaly Detection (AD) in safety-critical domains, such as transportation, is severely constrained by the lack of large-scale, real-world benchmarks. To address this, we introduce EngineAD, a novel, multivariate dataset comprising high-resolution sensor telemetry collected from a fleet of 25 commercial vehicles over a six-month period. Unlike synthetic datasets, EngineAD features authentic operational data labeled with expert annotations, distinguishing normal states from subtle indicators of incipient engine faults. We preprocess the data into $300$-timestep segments of $8$ principal components and establish an initial benchmark using nine diverse one-class anomaly detection models. Our experiments reveal significant performance variability across the vehicle fleet, underscoring the challenge of cross-vehicle generalization. Furthermore, our findings corroborate recent literature, showing that simple classical methods (e.g., K-Means and One-Class SVM) are often highly competitive with, or superior to, deep learning approaches in this segment-based evaluation. By publicly releasing EngineAD, we aim to provide a realistic, challenging resource for developing robust and field-deployable anomaly detection and anomaly prediction solutions for the automotive industry.

Industrial anomaly detection plays a crucial role in ensuring product quality control. Therefore, proposing an effective anomaly detection model is of great significance. While existing feature-reconstruction methods have demonstrated excellent performance, they face challenges with shortcut learning, which can lead to undesirable reconstruction of anomalous features. To address this concern, we present a novel feature-reconstruction model called the Template-based Feature Aggregation Network (TFA-Net) for anomaly detection via template-based feature aggregation. Specifically, TFA-Net first extracts multiple hierarchical features from a pre-trained convolutional neural network for a fixed template image and an input image. Instead of directly reconstructing input features, TFA-Net aggregates them onto the template features, effectively filtering out anomalous features that exhibit low similarity to normal template features. Next, TFA-Net utilizes the template features that have already fused normal features in the input features to refine feature details and obtain the reconstructed feature map. Finally, the defective regions can be located by comparing the differences between the input and reconstructed features. Additionally, a random masking strategy for input features is employed to enhance the overall inspection performance of the model. Our template-based feature aggregation schema yields a nontrivial and meaningful feature reconstruction task. The simple, yet efficient, TFA-Net exhibits state-of-the-art detection performance on various real-world industrial datasets. Additionally, it fulfills the real-time demands of industrial scenarios, rendering it highly suitable for practical applications in the industry. Code is available at https://github.com/luow23/TFA-Net.

Unsupervised anomaly detection is vital in industrial fields, with reconstruction-based methods favored for their simplicity and effectiveness. However, reconstruction methods often encounter an identical shortcut issue, where both normal and anomalous regions can be well reconstructed and fail to identify outliers. The severity of this problem increases with the complexity of the normal data distribution. Consequently, existing methods may exhibit excellent detection performance in a specific scenario, but their performance sharply declines when transferred to another scenario. This paper focuses on establishing a universal model applicable to anomaly detection tasks across different settings, termed as universal anomaly detection. In this work, we introduce a novel, straightforward yet efficient framework for universal anomaly detection: \uline{F}eature \uline{S}huffling and \uline{R}estoration (FSR), which can alleviate the identical shortcut issue across different settings. First and foremost, FSR employs multi-scale features with rich semantic information as reconstruction targets, rather than raw image pixels. Subsequently, these multi-scale features are partitioned into non-overlapping feature blocks, which are randomly shuffled and then restored to their original state using a restoration network. This simple paradigm encourages the model to focus more on global contextual information. Additionally, we introduce a novel concept, the shuffling rate, to regulate the complexity of the FSR task, thereby alleviating the identical shortcut across different settings. Furthermore, we provide theoretical explanations for the effectiveness of FSR framework from two perspectives: network structure and mutual information. Extensive experimental results validate the superiority and efficiency of the FSR framework across different settings.Code is available at https://github.com/luow23/FSR.

Unsupervised anomaly detection plays a pivotal role in industrial defect inspection and medical image analysis, with most methods relying on the reconstruction framework. However, these methods may suffer from over-generalization, enabling them to reconstruct anomalies well, which leads to poor detection performance. To address this issue, instead of focusing solely on normality reconstruction, we propose an innovative Uncertainty-Integrated Anomaly Perception and Restoration Attention Network (URA-Net), which explicitly restores abnormal patterns to their corresponding normality. First, unlike traditional image reconstruction methods, we utilize a pre-trained convolutional neural network to extract multi-level semantic features as the reconstruction target. To assist the URA-Net learning to restore anomalies, we introduce a novel feature-level artificial anomaly synthesis module to generate anomalous samples for training. Subsequently, a novel uncertainty-integrated anomaly perception module based on Bayesian neural networks is introduced to learn the distributions of anomalous and normal features. This facilitates the estimation of anomalous regions and ambiguous boundaries, laying the foundation for subsequent anomaly restoration. Then, we propose a novel restoration attention mechanism that leverages global normal semantic information to restore detected anomalous regions, thereby obtaining defect-free restored features. Finally, we employ residual maps between input features and restored features for anomaly detection and localization. The comprehensive experimental results on two industrial datasets, MVTec AD and BTAD, along with a medical image dataset, OCT-2017, unequivocally demonstrate the effectiveness and superiority of the proposed method.

The purpose of multimodal industrial anomaly detection is to detect complex geometric shape defects such as subtle surface deformations and irregular contours that are difficult to detect in 2D-based methods. However, current multimodal industrial anomaly detection lacks the effective use of crucial geometric information like surface normal vectors and 3D shape topology, resulting in low detection accuracy. In this paper, we propose a novel Geometric Prior-based Anomaly Detection network (GPAD). Firstly, we propose a point cloud expert model to perform fine-grained geometric feature extraction, employing differential normal vector computation to enhance the geometric details of the extracted features and generate geometric prior. Secondly, we propose a two-stage fusion strategy to efficiently leverage the complementarity of multimodal data as well as the geometric prior inherent in 3D points. We further propose attention fusion and anomaly regions segmentation based on geometric prior, which enhance the model's ability to perceive geometric defects. Extensive experiments show that our multimodal industrial anomaly detection model outperforms the State-of-the-art (SOTA) methods in detection accuracy on both MVTec-3D AD and Eyecandies datasets.

Unsupervised Continuous Anomaly Detection (UCAD) is gaining attention for effectively addressing the catastrophic forgetting and heavy computational burden issues in traditional Unsupervised Anomaly Detection (UAD). However, existing UCAD approaches that rely solely on visual information are insufficient to capture the manifold of normality in complex scenes, thereby impeding further gains in anomaly detection accuracy. To overcome this limitation, we propose an unsupervised continual anomaly detection framework grounded in multimodal prompting. Specifically, we introduce a Continual Multimodal Prompt Memory Bank (CMPMB) that progressively distills and retains prototypical normal patterns from both visual and textual domains across consecutive tasks, yielding a richer representation of normality. Furthermore, we devise a Defect-Semantic-Guided Adaptive Fusion Mechanism (DSG-AFM) that integrates an Adaptive Normalization Module (ANM) with a Dynamic Fusion Strategy (DFS) to jointly enhance detection accuracy and adversarial robustness. Benchmark experiments on MVTec AD and VisA datasets show that our approach achieves state-of-the-art (SOTA) performance on image-level AUROC and pixel-level AUPR metrics.

High inter-class similarity, extreme scale variation, and limited computational budgets hinder reliable visual recognition across diverse real-world data. Existing vision-centric and cross-modal approaches often rely on rigid fusion mechanisms and heavy annotation pipelines, leading to sub-optimal generalization. We propose the Distilled Large Language Model (LLM)-Driven Sparse Mixture-of-Experts (DS-MoE) framework, which integrates text-guided dynamic routing and lightweight multi-scale comprehension. The DS-MoE framework dynamically aligns textual semantics with defect-specific visual patterns through a sparse MoE architecture, where task-relevant experts are adaptively activated based on semantic relevance, resolving inter-class ambiguity. A lightweight MobileSAM encoder enables real-time inference while preserving multi-scale defect details. Extensive experiments on PCB, aluminum foil, and mold defect datasets demonstrate that our framework achieves superior performance compared to existing pure vision models. DS-MoE surpasses YOLOv8/YOLOX with gains of +13.9, +1.4, and +2.0 pp mAP@ 0.5:0.95 on BBMP, aluminum, and PCB, respectively, while also improving precision and recall.

The Interest Public Group ARRONAX's C70XP cyclotron, used for radioisotope production for medical and research applications, relies on complex and costly systems that are prone to failures, leading to operational disruptions. In this context, this study aims to develop a machine learning-based method for early anomaly detection, from sensor measurements over a temporal window, to enhance system performance. One of the most widely recognized methods for anomaly detection is Isolation Forest (IF), known for its effectiveness and scalability. However, its reliance on axis-parallel splits limits its ability to detect subtle anomalies, especially those occurring near the mean of normal data. This study proposes a hybrid approach that combines a fully connected Autoencoder (AE) with IF to enhance the detection of subtle anomalies. In particular, the Mean Cubic Error (MCE) of the sensor data reconstructed by the AE is used as input to the IF model. Validated on proton beam intensity time series data, the proposed method demonstrates a clear improvement in detection performance, as confirmed by the experimental results.

Reliable anomaly detection in distributed power plant monitoring systems is essential for ensuring operational continuity and reducing maintenance costs, particularly in regions where telecom operators heavily rely on diesel generators. However, this task is challenged by extreme class imbalance, lack of interpretability, and potential fairness issues across regional clusters. In this work, we propose a supervised ML framework that integrates ensemble methods (LightGBM, XGBoost, Random Forest, CatBoost, GBDT, AdaBoost) and baseline models (Support Vector Machine, K-Nearrest Neighbors, Multilayer Perceptrons, and Logistic Regression) with advanced resampling techniques (SMOTE with Tomek Links and ENN) to address imbalance in a dataset of diesel generator operations in Cameroon. Interpretability is achieved through SHAP (SHapley Additive exPlanations), while fairness is quantified using the Disparate Impact Ratio (DIR) across operational clusters. We further evaluate model generalization using Maximum Mean Discrepancy (MMD) to capture domain shifts between regions. Experimental results show that ensemble models consistently outperform baselines, with LightGBM achieving an F1-score of 0.99 and minimal bias across clusters (DIR $\approx 0.95$). SHAP analysis highlights fuel consumption rate and runtime per day as dominant predictors, providing actionable insights for operators. Our findings demonstrate that it is possible to balance performance, interpretability, and fairness in anomaly detection, paving the way for more equitable and explainable AI systems in industrial power management. {\color{black} Finally, beyond offline evaluation, we also discuss how the trained models can be deployed in practice for real-time monitoring. We show how containerized services can process in real-time, deliver low-latency predictions, and provide interpretable outputs for operators.

Industrial Cyber-Physical Systems (ICPS) face growing threats from cyber-attacks that exploit sensor and control vulnerabilities. Digital Twin (DT) technology can detect anomalies via predictive modelling, but current methods cannot distinguish attack types and often rely on costly full-system shutdowns. This paper presents i-SDT (intelligent Self-Defending DT), combining hydraulically-regularized predictive modelling, multi-class attack discrimination, and adaptive resilient control. Temporal Convolutional Networks (TCNs) with differentiable conservation constraints capture nominal dynamics and improve robustness to adversarial manipulations. A recurrent residual encoder with Maximum Mean Discrepancy (MMD) separates normal operation from single- and multi-stage attacks in latent space. When attacks are confirmed, Model Predictive Control (MPC) uses uncertainty-aware DT predictions to keep operations safe without shutdown. Evaluation on SWaT and WADI datasets shows major gains in detection accuracy, 44.1% fewer false alarms, and 56.3% lower operational costs in simulation-in-the-loop evaluation. with sub-second inference latency confirming real-time feasibility on plant-level workstations, i-SDT advances autonomous cyber-physical defense while maintaining operational resilience.

Visual Anomaly Detection (VAD) is essential for industrial quality control, enabling automatic defect detection in manufacturing. In real production lines, VAD systems must satisfy strict real-time and privacy requirements, necessitating a shift from cloud-based processing to local edge deployment. However, processing data locally on edge devices introduces new challenges because edge hardware has limited memory and computational resources. To overcome these limitations, we propose two efficient VAD methods designed for edge deployment: PatchCore-Lite and Padim-Lite, based on the popular PatchCore and PaDiM models. PatchCore-Lite runs first a coarse search on a product-quantized memory bank, then an exact search on a decoded subset. Padim-Lite is sped up using diagonal covariance, turning Mahalanobis distance into efficient element-wise computation. We evaluate our methods on the MVTec AD and VisA benchmarks and show their suitability for edge environments. PatchCore-Lite achieves a remarkable 79% reduction in total memory footprint, while PaDiM-Lite achieves substantial efficiency gains with a 77% reduction in total memory and a 31% decrease in inference time. These results show that VAD can be effectively deployed on edge devices, enabling real-time, private, and cost-efficient industrial inspection.

Industrial anomaly detection (AD) is characterized by an abundance of normal images but a scarcity of anomalous ones. Although numerous few-shot anomaly synthesis methods have been proposed to augment anomalous data for downstream AD tasks, most existing approaches require time-consuming training and struggle to learn distributions that are faithful to real anomalies, thereby restricting the efficacy of AD models trained on such data. To address these limitations, we propose a training-free few-shot anomaly generation method, namely O2MAG, which leverages the self-attention in One reference anomalous image to synthesize More realistic anomalies, supporting effective downstream anomaly detection. Specifically, O2MAG manipulates three parallel diffusion processes via self-attention grafting and incorporates the anomaly mask to mitigate foreground-background query confusion, synthesizing text-guided anomalies that closely adhere to real anomalous distributions. To bridge the semantic gap between the encoded anomaly text prompts and the true anomaly semantics, Anomaly-Guided Optimization is further introduced to align the synthesis process with the target anomalous distribution, steering the generation toward realistic and text-consistent anomalies. Moreover, to mitigate faint anomaly synthesis inside anomaly masks, Dual-Attention Enhancement is adopted during generation to reinforce both self- and cross-attention on masked regions. Extensive experiments validate the effectiveness of O2MAG, demonstrating its superior performance over prior state-of-the-art methods on downstream AD tasks.

Anomaly detection plays a key role in industrial quality control, where defects must be identified despite the scarcity of labeled faulty samples. Recent self-supervised approaches, such as GLASS, learn normal visual patterns using only defect-free data and have shown strong performance on industrial benchmarks. However, their computational requirements limit their deployment on resource-constrained edge platforms, especially within in-sensor processing architectures. This work introduces TinyGLASS, a lightweight adaptation of the GLASS framework designed for real-time edge and in-sensor anomaly detection. The proposed architecture replaces the original WideResNet-50 backbone with a compact ResNet-18 and introduces deployment-based modifications that enable static graph tracing and INT8 quantization. We evaluate the proposed approach on the Sony IMX500 intelligent vision sensor, exploiting the in-sensor processor using the Sony Model Compression Toolkit. In addition to evaluating performance on the MVTec-AD benchmark, we investigate robustness to contaminated training data and introduce a custom industrial dataset, named MMS Dataset, for cross-device evaluation. Experimental results show that TinyGLASS achieves 8.6x parameter compression while maintaining competitive detection performance, reaching 94.2% image-level AUROC on MVTec-AD and operating at 20 FPS within the 8 MB memory constraints of the IMX500 platform. System profiling showcases low power consumption (4.0 mJ per inference), real-time end-to-end throughput (20 FPS), and high energy efficiency (470 GMAC/J). Furthermore, the model demonstrates stable performance under moderate levels of training data contamination.

Few-Shot Industrial Visual Anomaly Detection (FS-IVAD) comprises a critical task in modern manufacturing settings, where automated product inspection systems need to identify rare defects using only a handful of normal/defect-free training samples. In this context, the current study introduces a novel reconstruction-based approach termed GATE-AD. In particular, the proposed framework relies on the employment of a masked, representation-aligned Graph Attention Network (GAT) encoding scheme to learn robust appearance patterns of normal samples. By leveraging dense, patch-level, visual feature tokens as graph nodes, the model employs stacked self-attentional layers to adaptively encode complex, irregular, non-Euclidean, local relations. The graph is enhanced with a representation alignment component grounded on a learnable, latent space, where high reconstruction residual areas (i.e., defects) are assessed using a Scaled Cosine Error (SCE) objective function. Extensive comparative evaluation on the MVTec AD, VisA, and MPDD industrial defect detection benchmarks demonstrates that GATE-AD achieves state-of-the-art performance across the $1$- to $8$-shot settings, combining the highest detection accuracy (increase up to $1.8\%$ in image AUROC in the 8-shot case in MPDD) with the lowest per-image inference latency (at least $25.05\%$ faster), compared to the best-performing literature methods. In order to facilitate reproducibility and further research, the source code of GATE-AD is available at https://github.com/gthpapadopoulos/GATE-AD.

Early detection of energy losses, theft, and operational inefficiencies remains a critical challenge in oil and gas production systems due to complex interdependencies among wells and facilities, evolving operating conditions, and limited labeled anomaly data. Traditional machine learning approaches often treat production units independently and struggle under temporal distribution shifts. This study proposes a spatiotemporal graph-based deep learning framework for anomaly detection in oil and gas production networks. The production system is modeled as a hierarchical graph of wells, facilities, and fields, with additional peer connections among wells sharing common infrastructure. Weakly supervised anomaly labels are derived from physically informed heuristics based on production, pressure, and flow behavior. Temporal dynamics are captured through sequence modeling, while relational dependencies are learned using a Temporal Graph Attention Network. Under time-based evaluation, the proposed model achieves an ROC-AUC of about 0.98 and anomaly recall above 0.93, demonstrating improved robustness and practical potential for proactive monitoring in real-world energy operations.

Wafer defect segmentation is pivotal for semiconductor yield optimization yet remains challenged by the intrinsic conflict between microscale anomalies and highly periodic, overwhelming background textures. Existing deep learning paradigms often falter due to feature dilution during downsampling and the lack of explicit mechanisms to disentangle low-contrast defects from process-induced noise. To transcend these limitations, we propose TexWDS, a texture-aware framework that harmonizes multi-scale feature retention with frequency-domain perturbation modeling. Our methodology incorporates three strategic innovations: (1) A Multi-scale Receptive Field Reweighting strategy is introduced to mitigate aliasing effects and preserve high-frequency details of micro-defects often lost in standard pyramidal architectures. (2) The Multi-scale Unified Semantic Enhancer (MUSE) integrates local appearance with global context encoding, effectively enhancing feature discriminability in low-visibility regions. (3) Crucially, we design a plug-and-play Multi-Periodic Texture Contrast Enhancement (MPTCE) module. By modeling texture disruptions in the frequency domain, MPTCE explicitly decouples non-periodic anomalies from structured backgrounds, boosting contrast for camouflaged defects. Extensive experiments on real-world industrial datasets demonstrate that TexWDS achieves a new state-of-the-art, surpassing the baseline by 8.3% in mAP50-95 and 7.7% in recall, while reducing the false positive rate by approximately 8.6%. These results underscore the framework's robustness in handling complex periodic patterns and its suitability for high-precision manufacturing inspection.

Logical anomaly detection in industrial inspection remains challenging due to variations in visual appearance (e.g., background clutter, illumination shift, and blur), which often distract vision-centric detectors from identifying rule-level violations. However, existing benchmarks rarely provide controlled settings where logical states are fixed while such nuisance factors vary. To address this gap, we introduce VID-AD, a dataset for logical anomaly detection under vision-induced distraction. It comprises 10 manufacturing scenarios and five capture conditions, totaling 50 one-class tasks and 10,395 images. Each scenario is defined by two logical constraints selected from quantity, length, type, placement, and relation, with anomalies including both single-constraint and combined violations. We further propose a language-based anomaly detection framework that relies solely on text descriptions generated from normal images. Using contrastive learning with positive texts and contradiction-based negative texts synthesized from these descriptions, our method learns embeddings that capture logical attributes rather than low-level features. Extensive experiments demonstrate consistent improvements over baselines across the evaluated settings. The dataset is available at: https://github.com/nkthiroto/VID-AD.

Multimodal Large Language Models (MLLMs) have achieved impressive success in natural visual understanding, yet they consistently underperform in industrial anomaly detection (IAD). This is because MLLMs trained mostly on general web data differ significantly from industrial images. Moreover, they encode each image independently and can only compare images in the language space, making them insensitive to subtle visual differences that are key to IAD. To tackle these issues, we present AD-Copilot, an interactive MLLM specialized for IAD via visual in-context comparison. We first design a novel data curation pipeline to mine inspection knowledge from sparsely labeled industrial images and generate precise samples for captioning, VQA, and defect localization, yielding a large-scale multimodal dataset Chat-AD rich in semantic signals for IAD. On this foundation, AD-Copilot incorporates a novel Comparison Encoder that employs cross-attention between paired image features to enhance multi-image fine-grained perception, and is trained with a multi-stage strategy that incorporates domain knowledge and gradually enhances IAD skills. In addition, we introduce MMAD-BBox, an extended benchmark for anomaly localization with bounding-box-based evaluation. The experiments show that AD-Copilot achieves 82.3% accuracy on the MMAD benchmark, outperforming all other models without any data leakage. In the MMAD-BBox test, it achieves a maximum improvement of $3.35\times$ over the baseline. AD-Copilot also exhibits excellent generalization of its performance gains across other specialized and general-purpose benchmarks. Remarkably, AD-Copilot surpasses human expert-level performance on several IAD tasks, demonstrating its potential as a reliable assistant for real-world industrial inspection. All datasets and models will be released for the broader benefit of the community.

Industrial visual anomaly detection (VAD) methods are typically trained on normal samples only, yet performance improves substantially when even limited anomalous data is available. Existing anomaly generation approaches either require real anomalous examples, demand expensive hardware, or produce synthetic defects that lack realism. We present MIRAGE (Model-agnostic Industrial Realistic Anomaly Generation and Evaluation), a fully automated pipeline for realistic anomalous image generation and pixel-level mask creation that requires no training and no anomalous images. Our pipeline accesses any generative model as a black box via API calls, uses a VLM for automatic defect prompt generation, and includes a CLIP-based quality filter to retain only well-aligned generated images. For mask generation at scale, we introduce a lightweight, training-free dual-branch semantic change detection module combining text-conditioned Grounding DINO features with fine-grained YOLOv26-Seg structural features. We benchmark four generation methods using Gemini 2.5 Flash Image (Nano Banana) as the generative backbone, evaluating performance on MVTec AD and VisA across two distinct tasks: (i) downstream anomaly segmentation and (ii) visual quality of the generated images, assessed via standard metrics (IS, IC-LPIPS) and a human perceptual study involving 31 participants and 1,550 pairwise votes. The results demonstrate that MIRAGE offers a scalable, accessible foundation for anomaly-aware industrial inspection that requires no real defect data. As a final contribution, we publicly release a large-scale dataset comprising 500 image-mask pairs per category for every MVTec AD and VisA class, over 13,000 pairs in total, alongside all generation prompts and pipeline code.

Industrial Control Systems (ICS) underpin critical infrastructure and face growing cyber-physical threats due to the convergence of operational technology and networked environments. While machine learning-based anomaly detection approaches in ICS shows strong theoretical performance, deployment is often limited by poor explainability, high false-positive rates, and sensitivity to evolving system behavior, i.e., baseline drifting. We propose a Spatio-Temporal Attention Graph Neural Network (STA-GNN) for unsupervised and explainable anomaly detection in ICS that models both temporal dynamics and relational structure of the system. Sensors, controllers, and network entities are represented as nodes in a dynamically learned graph, enabling the model to capture inter-dependencies across physical processes and communication patterns. Attention mechanisms provide influential relationships, supporting inspection of correlations and potential causal pathways behind detected events. The approach supports multiple data modalities, including SCADA point measurements, network flow features, and payload features, and thus enables unified cyber-physical analysis. To address operational requirements, we incorporate a conformal prediction strategy to control false alarm rates and monitor performance degradation under drifting of the environment. Our findings highlight the possibilities and limitations of model evaluation and common pitfalls in anomaly detection in ICS. Our findings emphasise the importance of explainable, drift-aware evaluation for reliable deployment of learning-based security monitoring systems.

Utility companies increasingly rely on drone imagery for post-event and routine inspection, but training accurate defect-type classifiers remains difficult because defect examples are rare and inspection datasets are often limited or proprietary. We address this data-scarcity setting by using an off-the-shelf multimodal large language model (MLLM) as a training-free image generator to synthesize defect images from visual references and text prompts. Our pipeline increases diversity via dual-reference conditioning, improves label fidelity with lightweight human verification and prompt refinement, and filters the resulting synthetic pool using an embedding-based selection rule based on distances to class centroids computed from the real training split. We evaluate on ceramic insulator defect-type classification (shell vs. glaze) using a public dataset with a realistic low training-data regime (104 real training images; 152 validation; 308 test). Augmenting the 10% real training set with embedding-selected synthetic images improves test F1 score (harmonic mean of precision and recall) from 0.615 to 0.739 (20% relative), corresponding to an estimated 4--5x data-efficiency gain, and the gains persist with stronger backbone models and frozen-feature linear-probe baselines. These results suggest a practical, low-barrier path for improving defect recognition when collecting additional real defects is slow or infeasible.

Anomaly and failure detection methods are crucial in identifying deviations from normal system operational conditions, which allows for actions to be taken in advance, usually preventing more serious damages. Long-lasting deviations indicate failures, while sudden, isolated changes in the data indicate anomalies. However, in many practical applications, changes in the data do not always represent abnormal system states. Such changes may be recognized incorrectly as failures, while being a normal evolution of the system, e.g. referring to characteristics of starting the processing of a new product, i.e. realizing a domain shift. Therefore, distinguishing between failures and such ''healthy'' changes in data distribution is critical to ensure the practical robustness of the system. In this paper, we propose a method that not only detects changes in the data distribution and anomalies but also allows us to distinguish between failures and normal domain shifts inherent to a given process. The proposed method consists of a modified Page-Hinkley changepoint detector for identification of the domain shift and possible failures and supervised domain-adaptation-based algorithms for fast, online anomaly detection. These two are coupled with an explainable artificial intelligence (XAI) component that aims at helping the human operator to finally differentiate between domain shifts and failures. The method is illustrated by an experiment on a data stream from the steel factory.

Industrial visual inspection in pharmaceutical production requires high accuracy under strict constraints on cycle time, hardware footprint, and operational cost. Manual inline inspection is still common, but it is affected by operator variability and limited throughput. Classical rule-based computer vision pipelines are often rigid and difficult to scale to highly variable production scenarios. To address these limitations, we present a semi-supervised anomaly detection framework based on a generative adversarial architecture with a residual autoencoder and a dense bottleneck, specifically designed for online deployment on a high-speed Blow-Fill-Seal (BFS) line. The model is trained only on nominal samples and detects anomalies through reconstruction residuals, providing both classification and spatial localization via heatmaps. The training set contains 2,815,200 grayscale patches. Experiments on a real industrial test kit show high detection performance while satisfying timing constraints compatible with a 500 ms acquisition slot.

Anomaly detection is nowadays increasingly used in industrial applications and processes. One of the main fields of the appliance is the visual inspection for surface anomaly detection, which aims to spot regions that deviate from regularity and consequently identify abnormal products. Defect localization is a key task, that usually is achieved using a basic comparison between generated image and the original one, implementing some blob-analysis or image-editing algorithms, in the post-processing step, which is very biased towards the source dataset, and they are unable to generalize. Furthermore, in industrial applications, the totality of the image is not always interesting but could be one or some regions of interest (ROIs), where only in those areas there are relevant anomalies to be spotted. For these reasons, we propose a new architecture composed by two blocks. The first block is a Generative Adversarial Network (GAN), based on a residual autoencoder (ResAE), to perform reconstruction and denoising processes, while the second block produces image segmentation, spotting defects. This method learns from a dataset composed of good products and generated synthetic defects. The discriminative network is trained using a ROI for each image contained in the training dataset. The network will learn in which area anomalies are relevant. This approach guarantees the reduction of using pre-processing algorithms, formerly developed with blob-analysis and image-editing procedures. To test our model we used challenging MVTec anomaly detection datasets and an industrial large dataset of pharmaceutical BFS strips of vials. This set constitutes a more realistic use case of the aforementioned network.

We introduce a multimodal industrial fault analysis dataset collected from a single-speed chain conveyor (SSCC) system, targeting system-level fault detection in production lines. The dataset consists of multimodal signals, including three audio and four vibration channels. It covers normal operation and four representative fault types under multiple speeds, loads, and both clean and realistic factory-noise conditions reproduced on-site. It is explicitly designed to support channel-wise analysis and multimodal fusion research. We establish standardized evaluation protocols for unsupervised fault detection with normal-only training and supervised fault classification with balanced dataset splits across different operating conditions and fault types. A unified channel-wise kNN baseline is provided to enable fair comparison of representation quality without task-specific training. The dataset offers a practical and extensible benchmark for robust multimodal industrial fault analysis.