Fault Diagnosis

Unauthorized hardware replacement can preserve a wireless device's logical identity while altering its physical implementation, posing a challenge to hardware integrity verification. Spatio-frequency polarization fingerprints (SFPFs) capture device-dependent responses across multiple frequencies and directions, but their frequency and spatial dimensions exhibit different structural dependencies. We propose FreqSpaNet, an SFPF representation learning network for open set hardware anomaly detection. A frequency branch captures local variations among neighboring frequencies, while a geometry-aware spatial branch models directional relationships using angular information. The two representations are combined through adaptive fusion, and complementary pretraining further captures shared information while preserving the distinct characteristics of the frequency and spatial representations. Experiments show that FreqSpaNet achieves a mean AUROC of 96.31%, 9.05 points above the baseline. Results under seven hardware replacement scenarios further verify the effectiveness of FreqSpaNet.

Fault detection is essential in industrial systems, enabling early identification of abnormal behaviour and improving safety, reliability, and operational efficiency. Modern systems increasingly rely on heterogeneous sensing modalities that capture complementary aspects of the underlying physical process. However, existing data-driven anomaly detection methods often process each modality independently or use simple feature-level fusion, limiting their ability to exploit cross-modal relationships that characterize normal system behaviour. Their performance also commonly assumes similar training and deployment distributions, whereas real-world operation is affected by changing operating conditions, environmental influences, and system degradation that induce distribution shifts and reduce detection performance, especially in unseen regimes. In this work, we propose a multimodal anomaly detection framework based on cross-modal reconstruction of heterogeneous time-series sensor data. Rather than modeling each modality independently, the framework learns system dynamics by reconstructing each modality from the others, thereby exploiting complementary information across modalities. This integrates information across sensing channels without requiring explicit temporal alignment or identical sampling rates, while improving robustness to sensor noise, missing measurements, and modality-specific disturbances. To address distribution shifts during real-world deployment, anomalies are identified using cross-modal reconstruction error and an adaptive test-time thresholding mechanism that adjusts to changing operating conditions. Experiments on three industrial case studies show strong fault detection performance and substantially improved robustness under out-of-distribution conditions, with the largest gains observed in the most challenging operating regimes.

Industrial fault diagnosis often operates with only a handful of labeled fault examples, making few-shot learning attractive for sensor monitoring. Standard prototypical networks are simple and effective; however, their class prototypes may become unstable in the very-low-shot regime because each decision relies on a small support set. We propose \emph{Multi-Episode Prototypical Networks} (MEPN), which aggregate prototypes from multiple disjoint support episodes and use their mean as the final class representative, reducing prototype variance without changing the encoder architecture. We evaluate MEPN on the DeFACTO sensor dataset using five-way fault classification with synthetic bias, drift, spike, and noise faults injected into real industrial measurements. Over 100 independent runs, MEPN reaches \textbf{\SensorOneShotGcpn%} in the per-episode one-shot setting ($K\!=\!1$ shot, aggregated over $N_{\text{agg}}\!=\!10$ support episodes), substantially above single-episode baselines. Under an equal 10-sample support budget, MEPN and ProtoNet at $K\!=\!10$ are statistically indistinguishable, confirming prototype accumulation as the mechanism rather than superior fixed-budget learning.

More Electric Aircraft require fast and reliable monitoring of high-frequency electrical networks, yet most power quality disturbance and fault diagnosis methods are developed for conventional 50 or 60 Hz grids. This work presents a hardware-aware deep learning framework for multiclass detection of electrical faults and power quality disturbances in a 400 Hz aerospace power system. A high-fidelity simulation model inspired by the Boeing 787 electrical architecture generates voltage and current waveforms for 21 normal, disturbance, switching, open-circuit, and short-circuit conditions. Two datasets, each containing 73,500 samples, are formed from one-dimensional time-series signals and short-time Fourier transform time-frequency representations. Signal-processing augmentation, domain randomization, and class-specific generative adversarial networks increase waveform diversity, and the time-series dataset is released through IEEE DataPort. We compare 1D and 2D convolutional neural networks, long short-term memory networks, CNN-LSTM hybrids, ResNet, MobileNet, and VGG models under common training conditions. A compact ResNet provides the best accuracy-complexity tradeoff, achieving 96.94 percent software test accuracy with 175,685 parameters. After 8-bit quantization and deployment on a Xilinx Zynq UltraScale Plus MPSoC ZCU102, the model achieves 95.87 percent accuracy and a measured mean neural-network accelerator latency of 6.90 ms per input record. The results establish simulation-based, accelerator-level feasibility for embedded edge AI in aircraft electrical health monitoring and motivate future end-to-end data acquisition and experimental validation.

Automated repair of Hardware Description Language (HDL) designs remains challenging due to the large search space of candidate repairs and the strict syntactic and semantic constraints imposed by HDL grammars. Generic mutation strategies overwhelmingly generate syntactically invalid candidates that waste compilation and simulation budget, while synthesis-driven and template-based approaches impose their own constraints on generality and portability. In this paper, we propose a dictionary-guided HDL repair system that combines ANTLR-derived DUT-specific mutation vocabularies with a simulation-divergence fault localization (FL) module. The mutation operator applies category-constrained token substitutions, insertions, and deletions directly to Verilog source via regex-based matching, without requiring AST manipulation or synthesis. The FL module identifies diverging output wires from a single simulation run and scores source lines by structural proximity to those signals, directing the mutation search toward high-suspicion regions. A deterministic targeted sweep exhausts all dictionary mutations on the highest-scored lines before falling back to a genetic programming (GP) search. Evaluated on the CirFix benchmark suite across six design under test (DUT) families, the proposed approach produces correct oracle-passing repairs on 14 bug variants, including a 6-edit multi-bug instance that CirFix cannot repair, and achieves an 18x speedup over CirFix on a two-edit benchmark variant. These results indicate that dictionary-constrained mutation operators, combined with lightweight simulation-divergence FL, are a practical and competitive approach to automated HDL repair for common bug classes without formal analysis or synthesis dependencies.

Automotive mmWave radar can develop vibration, antenna misalignment, radome blockage, and receive-channel degradation that corrupt the signal before perception begins. Data for these faults are scarce because each condition must be induced and measured on physical hardware. We introduce Rad-R, a raw-ADC dataset captured with a 4-chip 77GHz TI MMWCAS-RF-EVM cascade (192 virtual channels). Unlike existing raw-radar datasets, Rad-R pairs each recording with a controlled hardware fault at a calibrated severity, an independent physical severity measurement, and frame-synchronised IMU, temperature, GPS, and camera streams. Rad-R is a single-session dataset, so our generalisation claims are confined to a controlled cross-severity protocol in which train and test use physically distinct captures. A reproducible benchmark evaluates seven representative vision backbones and the proposed raw-IQ Mamba SSM (RadrNet) under within-clip, chirp-wise anytime, few-shot cross-capture, and controlled cross-severity protocols. Within-clip performance is near-saturated ($>0.98$ macro-F1), whereas cross-severity generalisation remains difficult: the absolute-phase RadrNet-DS falls to $0.49$ macro-F1. RadrNet-DS-CI replaces absolute phase with per-frame-standardised magnitude and relative chirp-to-chirp phase and ranks first on the controlled benchmark ($0.663$ vs. $0.628$ for the strongest RD-CNN; three seeds); the RadrNet family also leads on the anytime and few-shot budgets. A descriptive cross-modal analysis further finds that radar micro-Doppler covaries with independently measured IMU vibration energy (pooled Spearman $ρ=0.41$ across conditions). The complete dataset and code will be released publicly under permissive licences.

Normal behavior models have shown promise for reliable fault detection in wind turbines. However, these unsupervised anomaly detection models require sufficient fault-free training data to learn the normal operation behavior of turbines. Under data scarcity, for example in newly deployed wind turbines, these models may result in poor fault detection performance. In this work, we propose a multi-domain generative domain mapping approach based on Star Generative Adversarial Networks (StarGAN) to improve fault detection on data-scarce wind turbines. Our model maps SCADA measurements from a data-scarce turbine to resemble those of several data-rich turbines. By preserving the operational state during translation, faults occurring in a data-scarce domain can be mapped and detected by reliable pre-trained normal behavior models of data-rich domains. Highlighting the benefits of an ensemble fusion strategy, we show that under severe data scarcity our method can produce anomaly scores comparable to models trained on large representative datasets. Our approach can consistently outperform models trained on scarce data when less than 2 weeks of training data are available. With just 2 weeks of accumulated training data, we achieve an anomaly score similarity that is, on average, +16% higher than conventional fine-tuning, and +10% higher than single-source domain mapping. As a step towards unsupervised model selection, we propose a proxy metric that detects poor performance at training time, despite an absence of anomalies. Our study presents the potential and challenges of multi-domain mapping for wind turbine fault detection under unrepresentative training data.

Artificial Intelligence (AI)-based prospective anomaly detection methods are increasingly deployed in high-dimensional and nonlinear settings. Among these approaches, AI-based statistical process monitoring (SPM) is widely used, providing a structured framework for prospective monitoring. Once an anomaly is detected, a diagnosis method is needed to identify the features driving the flagged observation away from normal behaviour. Traditional SPM diagnosis methods are typically designed for specific detection models and cannot be directly applied to AI-based methods. Model-agnostic explainable AI (XAI) offers a general framework for feature relevance explanation. However, existing methods suffer from scalability limitations or assign relevance to noise features, reducing diagnosis accuracy. We propose a scalable, baseline-referenced diagnosis method that uses both the anomalous observation and normal baseline information. We provide mathematical guarantees that under a mean-shift anomaly setting, the proposed method achieves higher faithfulness in detecting the features causing the anomaly compared to LIME. Simulation studies and a real-world case study validate the effectiveness of the proposed method and show that it generates more faithful and accurate diagnosis results for AI-based prospective anomaly detection methods.

Industrial processes are complex systems composed of multiple interacting sensors that generate multivariate time series (MTS). Detecting anomalies in such systems is critical for reliability and safety, yet understanding their origin is equally important. Existing Graph Neural Network (GNN)based methods for anomaly detection primarily focus on sensor-level deviations and either attribute anomalies directly to the deviating sensors. When diagnosis is attempted, generally, the most deviated sensor is identified as a root cause of a system fault. However, in many industrial systems, anomalies do not arise from faulty sensors but from disruptions in the influences governing the system dynamics. We propose an explainable GNN-based anomaly detection framework that shifts the perspective from sensor-level anomalies to component-level diagnosis, hypothesizing that anomalous measurements are symptoms of altered inter-sensor influences. Experiments show that the method effectively identifies and prioritizes the true faulty components, providing interpretable insights into system failures.

To address the degradation of bearing fault diagnosis accuracy under strong noise, this paper proposes a time-frequency dual-domain multi-scale convolutional neural network. The time-domain branch employs three parallel convolutional kernels to capture multi-scale impulse features, while the frequency-domain branch applies the Fast Fourier Transform to extract noise-robust spectral structure information. Features from both branches are fused for fault classification, yielding a compact model of 110,122 parameters. Experiments on the CWRU bearing dataset across seven signal-to-noise ratio levels demonstrate that the proposed method achieves 99.75% accuracy under clean conditions and maintains 92.50% at -4 dB SNR, representing a 7.25 percentage-point improvement over the single-domain baseline with monotonically increasing gains under stronger noise. Ablation experiments validate the independent performance contributions of the time-domain multi-scale branch and the frequency-domain branch. Comparative experiments against WDCNN, DRSN-CW, MCNN, and 1D-LeNet confirm the superiority of the proposed method under strong noise conditions.

The state evolution of a complex system arises jointly from object laws, relational propagation, domain conservation, and unmodeled error. Forcing all sources into one black box makes mechanism attribution and constraint preservation unauditable; forcing every mechanism into one equation family discards mature domain solvers. We propose SD-GWM, a Structural Dynamics Graph World Model as an executable structural contract: nodes declare self-dynamics S, edges declare neighbor graph-coupled dynamics N---both fixed-form mechanism assets (rules, ODEs, solvers) calibrating only authorized parameters. An optional bounded residual R concentrates learnability, while a global projection maps states to feasibility, enforcing constraints without guaranteeing accuracy gains. On eight pre-registered research questions, SD-GWM delivers (i) heterogeneous integration: rules and solvers plug in natively; (ii) semantic fidelity: disabling R preserves source semantics bit-for-bit, with four theory properties under explicit proof/empirical boundaries; (iii) auditable governance: stepwise traces enable counterfactual fault localization (top-1 = 1.0) without post-hoc approximations. On a semi-synthetic flood testbed and USGS streamflow, SD-GWM reduces constraint violations to floating-point tolerance in analytical tests and to zero in semi-synthetic and real-data cases. Persistence matches SD-GWM in calm periods, but during a 254-day extreme-flood shift persistence and all neural baselines collapse (90-min RMSE 892-3007 cfs) while SD-GWM holds at 108 cfs (8-28x gain). The bounded residual cuts RMSE ~50% only under backbone bias. We position SD-GWM not as a universally superior forecaster, but as a verifiable substrate for auditable, constraint-safe spatiotemporal mining.

Agent systems increasingly expose execution traces, yet telemetry that reveals a failure may still be inadequate for identifying where that failure originated. We introduce TelemetrySuffBench, a controlled benchmark that separates failure detection, fault-origin localization, and safe abstention under insufficient evidence. The benchmark constructs canonical multi-component traces with delayed-binding faults and renders them as paired coarse views, seven-factor telemetry masks, and exact-equal ambiguous origin pairs. We evaluate five frontier language models using unified protocols, explicit candidate sets, invalid-output accounting, subgroup analyses, and a frozen blind holdout. With full telemetry, origin-step Top-1 accuracy ranges from 33.8% to 97.2% across models. Metadata, OpenTelemetry-compatible, and OpenInference-compatible views retain 99.5% to 100% detection F1 while limiting origin-step accuracy to at most 0.5%, exposing a robust detection-localization gap. Factor ablations further show that removing decision content reduces origin-step accuracy to zero for every model, while provenance removal also causes large model-dependent losses. On rich ambiguous inputs that require abstention, evidence gating reduces unsupported unique-origin answers by 12.5 to 48.6 percentage points for three models, whereas two models still answer every case, revealing strong model dependence in safe abstention. Results on the frozen holdout reproduce the central pattern within the same generator family. These findings show that terminal status can support detection, whereas reliable causal attribution requires explicit decision-to-provenance links and abstention safeguards that remain effective across models. The dataset and benchmark implementation are available at https://anonymous.4open.science/r/TelemetrySuffBench-E635/README.md.

Deep learning is a new way for machinery fault diagnosis but requires extensive labeled data, a scarce resource in industrial settings. We propose Spectral Aliasing Pretext (SAP), a self-supervised learning method that pretrains models on unlabeled vibration data by exploiting spectral aliasing. We deliberately undersample signals to create folded spectrum, then train a Transformer to reconstruct the original unfolded spectrum. This pretext task forces the model to learn frequency-domain invariants characteristic of mechanical faults, without potentially destructive augmentations. Experiments on the CWRU dataset show that SAP learns stable and highly discriminative representations. In a linear probing setting, SAP quickly achieves very high classification performance with only a small fraction of labeled data and low variance. In contrast, full fine-tuning, including fully supervised training, does not lead to more stable or better results. Overall, these findings suggest that SAP combined with linear probing can be more effective and reliable than fully supervised training for fault diagnosis with limited labeled data.

Most public benchmarks for machine-condition monitoring come from test rigs, where faults are induced on purpose and every event is known. Real production fields rarely offer that. They give you sensor histories with no fault log attached, which is exactly the situation where an anomaly-detection method has to invent its own labels, and where quiet assumptions can slip in unnoticed. We work with the open Volve field data released by Equinor and take two things seriously that such datasets usually skip. First, we build anomaly labels that are not just patterns in the numbers but are checked against what the field's own engineering documents say can physically go wrong, and we release the reasoning behind every label. Second, we test whether those constructed labels are learnable at all, using both an unsupervised baseline and a small dual-head model that marks when an event happens and what kind it is, an idea we carry over from earlier work on defect detection in metal parts. The results are honest. An unsupervised detector that never sees the labels still lands on the same regions our rules flagged, which tells us the labels are not arbitrary. A compact supervised model recovers event presence and event type well across wells it has never seen, and locates events in time only roughly. We report what worked, what did not, and every assumption in between. The dataset, grounded labels, per-label provenance, baseline scores, trained model, and code are released publicly under CC-BY-NC-SA 4.0.

Causal diagnostic models must explain how conclusions follow from evidence because diagnoses guide repairs and treatments. Yet serious cases are scarce, records rarely contain reasoning paths, and data transfer poorly across configurations, complicating local deployment. We present DiagLoop, a counterfactual data flywheel that converts codified physical relations or clinical guidelines, authored once per mechanism family, into training supervision beyond recorded cases. A training-only teacher proposes counterfactual worlds by varying causes, contexts, and observations, while an independent hybrid checker admits only valid worlds. The student reasons through symptom abstraction, causal-chain construction, and root-cause attribution. Stage-specific criteria identify its earliest failure. For nonterminal failures, a bounded repair probes downstream competence, and the resulting weakness profile guides subsequent data generation. Stage-localized reinforcement learning updates only the model-generated continuation, while replay and preservation reduce forgetting. The same criteria govern admission, attribution, reward, and regeneration through checks separate from the proposer. Using only synthesized scenarios and no case-level expert reasoning annotations, the resulting 8B model improves strict path correctness over the strongest conventional baseline. Gains are 11.6 points across eight industrial systems and 5.5 points across ten disease categories. Gains over a deranged-routing control are 3.9 and 2.3 points, respectively. The model also exceeds the evaluated proprietary references in both domains, even when they receive few-shot examples or the specification in context.

Software fault localization identifies the code locations responsible for reported issues and is a fundamental step toward automated debugging and program repair. Recent retrieval-based approaches formulate fault localization as a dense retrieval task by learning a shared embedding space between issue reports and source code. However, these methods encode all issue reports using a fixed query representation, despite the substantial diversity of real-world issue reports in length, structure, and debugging information. To address this limitation, we propose HyperFL, a query-adaptive representation learning framework for software fault localization. HyperFL employs a lightweight hypernetwork to generate query-specific LoRA parameters for the query encoder, enabling dynamic query adaptation while keeping the code encoder fixed and reusable. Experiments on a real-world issue localization benchmark demonstrate that HyperFL consistently improves retrieval performance across multiple embedding backbones, achieving up to 13.3% relative improvement in function-level MRR@10 and 16.7% relative improvement in Hit@1 over the state-of-the-art method SweRank. Further analysis shows that HyperFL learns distinct adaptation patterns for different issue characteristics, highlighting the effectiveness of query-adaptive representations for software issue localization.

The wide adoption of Vision Transformers (ViTs) in safety-critical applications raises reliability concerns related to hardware faults. Algorithm-Based Fault Tolerance (ABFT) methods have emerged as lightweight and symmetric protection mechanisms for DNNs. However, they are particularly challenging for ViTs due to their significant computational requirements. This work comprehensively evaluates the reliability of ViTs, emphasizing the need for symmetric protection in their layers. Furthermore, we present CheckOne, a novel, cost-effective method for fault detection and mitigation in ViTs that significantly reduces the computational cost compared to conventional ABFT. Through extensive experiments with multiple ViTs, CheckOne mitigates critical faults by up to $26\times$ and achieves an average 3.8x higher performance than ABFT in ViTs.

LLM multi-agent systems suffer from Correctness Collapse, where high task-level accuracy conceals severe process-level failures. This is especially hazardous in safety-critical embodied settings such as automotive cockpits, where lexically correct utterances may trigger dangerous physical operations. Existing attribution methods rely on text traces alone, missing dependency structure, multi-channel evidence, and safety-aware evaluation. We introduce CockpitHAT, a hierarchical attribution framework that replaces positional windows with dependency-distance thresholds from interaction DAGs, integrates multi-channel evidence via an embodied adapter, and applies a safety-uplift to high-risk failures during confidence-weighted analyst consensus. We further release CockpitBench, a benchmark of 212 annotated failure traces spanning dialogue, vehicle-state, environmental, and memory channels, each labeled with ISO 26262 ASIL severity via three-expert consensus. On the public Who&When benchmark, CockpitHAT achieves agent-level / step-exact accuracies of 77.9% / 37.8% on the Hand-Crafted split and 86.5% / 46.0% on the Algorithm-Generated split, surpassing the text-only SOTA ECHO by up to 17.6 / 16.7 points. On CockpitBench, it attains 78.3% agent-level and 38.2% step-exact accuracy. These results establish dependency-aware, multi-channel, risk-calibrated attribution as an effective paradigm for reliable failure diagnosis in real-world embodied LLM multi-agent systems.

A robot that has to see and react on a fixed clock runs into two problems at once. Its cameras degrade in rain, mud, fog, and darkness. And the single onboard processor it runs on is shared with planning and control, so the compute left over for perception moves around from second to second. Most systems model the two separately. We present a perception router that tracks probabilistic estimates of sensor-fault state and compute- contention state, couples them with a noisy-OR term, and uses the coupled estimate to pick one of four detector configurations (YOLO11x/n at 1280 or 640 px) so that the frame finishes before its deadline. Where the two stressors co-occur, the coupled policy cuts the deadline-miss rate by 1.1 to 9.4 percentage points against a policy that treats them independently. The interval excludes zero in five of six conditions, the pooled effect over 10 sequences and 6 conditions has sign-test p = 0.001, and every uncoupled control and the fault-free trajectory sit at exactly 0.0 pp. Routing costs tens of microseconds per frame. We then asked whether the coupling the method exploits arises on its own. Across eight real RADIATE adverse-weather sequences and three workload proxies independent of the fault signal, after Benjamini-Hochberg correction and a replication run, none of 24 tests found it. We report that null and scope the routing result as a proof of mechanism. Whether such coupling occurs in the field is still open, and the released evaluation pipeline lets a deployment settle it on its own traces.

We introduce Orthogonal-Edge (OrEdge), a lightweight framework for real-time anomaly detection in multi-modal distributed software systems. Unlike existing approaches that rely on computationally expensive attention- and graph-based architectures, OrEdge leverages orthogonal-domain temporal representations to achieve accurate anomaly detection with substantially lower computational complexity and model size. It jointly analyzes heterogeneous monitoring data, including logs, metrics, and traces, to identify abnormal software behavior, capture temporal dependencies, and reduce redundancy across observability signals. At its core, OrEdge incorporates OrEdgeCore, a lightweight orthogonal-domain reconstruction module that captures recurring temporal patterns while suppressing transient variations. Evaluated on three real-world microservice datasets (MSDS, SN, and TT), OrEdge achieves competitive detection performance while reducing the reconstruction model size to at most 9.6K parameters, compared with 20K--143K parameters in existing methods. This compact design enables efficient deployment on resource-constrained edge devices: on Raspberry Pi platforms, OrEdge achieves sub-second inference and reduces inference latency by over an order of magnitude compared with existing approaches. Extensive ablation studies, sensitivity analyses, orthogonal basis evaluations, and qualitative case studies further validate the effectiveness of each design component. Overall, OrEdge demonstrates that orthogonal-domain temporal modeling provides an effective alternative to computationally intensive attention- and graph-based architectures, achieving a favorable balance between detection accuracy and computational efficiency for real-time multi-modal anomaly detection in edge environments. The code is available at https://github.com/theamrzaki/MicroService_Twin_Original.

Fault detection and diagnosis (FDD) technology is essential for improving HVAC system reliability, energy efficiency, and maintenance effectiveness. However, effective deployment of FDD solutions in buildings requires structured domain knowledge that can bridge heterogeneous data sources, diverse equipment types, and varied diagnostic outputs. Limited data interpretability and interoperability within the FDD domain have led to fragmented information silos, hindering the implementation of FDD and related applications, such as the digital twin-enabled FDD frameworks and artificial intelligence (AI)-driven maintenance decision-making systems. This paper presents an FDD Ontology (FDD-ON), a modular and extensible ontology to formally represent variable air volume (VAV) HVAC system components, fault types, symptom statuses, fault impacts and associated attributes. FDD-ON integrates HVAC system FDD semantics to provide comprehensive representations of fault and symptom attributes, supported by the well-defined controlled vocabulary. Additionally, FDD-ON offers comprehensive fault, symptom, and impact libraries to capture a broad spectrum of operational abnormalities and their consequences in VAV HVAC systems. Through explicit contributing cause-fault-symptom-impact relations, FDD-ON serves as a machine-interpretable basis for querying diagnostic knowledge, mapping heterogeneous FDD outputs, and developing interoperable FDD-related applications. FDD-ON is evaluated using publicly available VAV HVAC system datasets and demonstrated through FDD development applications. Results indicate that FDD-ON provides a foundational semantic framework for advancing scalable, transparent, and interoperable FDD solutions across various applications.

Machinery fault detection (MFD) remains heavily reliant on supervised learning, which struggles with the scarcity of fault labels in real-world settings. While reinforcement learning (RL) offers a framework to model the sequential nature of degradation, current ``RL-based'' MFD methods reduce the problem to a static contextual bandit (CB) formulation: by ignoring state transitions and discarding the temporal discount factor, they collapse to standard supervised classification. We propose an adversarial inverse reinforcement learning (AIRL) framework that treats MFD as an offline IRL problem. Unlike reconstruction-based approaches that rely on static error margins, or CBs that ignore dynamics, our method recovers an intrinsic "health" reward directly from observational state transitions, requiring neither manual reward engineering nor fault labels. On three run-to-failure benchmarks (HUMS2023, IMS, XJTU-SY), AIRL is the only method achieving non-saturated post-detection consistency across all datasets, while CB baselines fail to detect gradual degradation and reconstruction models collapse into always-anomalous states. Code and data: https://github.com/dhirajneupane/AIRL-MFD-DN.

Diagnosing the root cause of anomalies is essential for safe industrial operation. Despite extensive sensor instrumentation, formulating hypotheses and gathering evidence remains a manual process, creating a major operational bottleneck. While existing data-driven approaches aim to automate this, two critical limitations restrict their deployment: their operate as black boxes unable to justify their diagnosis, and they require scarce labeled examples of faulty operation. To address this gap, we introduce AgentRCA, a zero-shot agentic framework for evidence-grounded root cause analysis. Rather than learning fault-specific mappings, AgentRCA performs inference-time reasoning by combining a data-driven digital twin (modeling normal system dynamics) with a tool-augmented large language model. The agent iteratively gathers statistical evidence, evaluates competing hypotheses, and identifies the physical fault that best explains the observed behavior. Evaluated on a real-world multiphase-flow facility and a large-scale chemical plant, AgentRCA achieves diagnostic performance competitive with fully supervised baselines without relying on fault-specific training. Crucially, it produces transparent reasoning traces that explicitly link observed symptoms to their underlying physical causes. These results establish autonomous hypothesis-driven reasoning as a practical foundation for scalable industrial root cause analysis.

Trustworthy deployment of AI-based diagnosis in safety-critical mechanical systems hinges on validation: whether a prediction can be checked against physical reality before it is acted upon. Current intelligent fault diagnosers fail this standard in two ways. Their standard output, a class label with a softmax confidence score, is an internal statistic of the classifier, offering nothing checkable against independent physical knowledge; and the growing use of generative language models in maintenance reporting adds a second risk: hallucinated content entering reports on which decisions rest. Taking bearing fault diagnosis as the testbed, this work addresses both problems from the output side. The proposed Diagnostic Evidence Network (DENet) is an encoder-agnostic multi-task framework extending the output to a structured evidence record: the classification, a predicted characteristic frequency comparable against the theoretical value determined by bearing geometry and shaft speed, and a temporal localization of transient impulses inspectable on the raw waveform. Across four encoders and three public datasets, this evidence incurs no statistically significant accuracy cost, with a frequency error of about 6 Hz on 1,024-point segments where spectral estimation is structurally inapplicable. Centrally, the deviation between predicted and theoretical frequency constitutes a label-free, inference-time validation signal: it detects misclassifications with AUROC values of 0.970 and 0.871, and remains discriminative in the high-confidence regime where confidence-derived detectors are blind. Finally, a QLoRA-adapted language model is constrained to translate, but never generate, diagnostic content, reducing unsupported-claim rates from 10-12% to 2% and eliminating fabricated quantities.

In bearing vibration datasets, most samples receive predicted fault probabilities close to 0 or 1, while samples with intermediate (gray-zone) probabilities are rare. Such borderline samples are important because they reflect conditions in which maintenance decisions may require additional inspection or a conservative response and are useful for studying decision boundaries. To address this scarcity, this paper proposes and compares two approaches that generate vibration signals whose predicted fault probability matches a target probability of 0.25, 0.50, or 0.75. We use the average output of a heterogeneous ensemble classifier with different architectures and random initializations as a fixed, gradient-accessible probability oracle. The first, training-based approach, Probability-Regularized Generative Adversarial Network (PR-GAN), extends Wasserstein Generative Adversarial Network with Gradient Penalty (WGAN-GP) and edits a real signal through a residual generator while pushing the classifier output toward the target probability. The second is a training-free, per-sample Wachter-style counterfactual (CF) procedure that directly optimizes each input signal to reach the target probability while remaining close to the source signal. We evaluate both methods on the Case Western Reserve University (CWRU) and Paderborn bearing datasets using mean absolute target-probability error, time-domain total variation, and frequency-domain log power spectral density (log-PSD) differences. Across all settings, CF reaches the target with a mean absolute probability error of 0.005-0.008 and a within-tolerance success rate of 1.000 on retained samples, whereas PR-GAN's mean error is 0.046-0.059 with success rates between 0.501 and 0.680. CF therefore steers the probability more reliably and requires smaller average L1 changes, whereas PR-GAN has a lower reported runtime in most settings.

While Large Language Models have greatly advanced automated issue resolution, existing agent-based methods exhibit a fundamental limitation in their insufficient exploration of repair strategies. This insufficiency manifests in two key aspects. First, the exploration of multiple potential edit locations is limited. Second, the exploration of repair attempts at each location is also insufficient. To address these challenges, we present PhoenixRepair, a multi-agent framework that systematically explores multiple candidate edit locations and performs iterative reflection and refinement on patch generation, thereby expanding the search space of repair strategies. Our framework begins with multi-location sampling, optionally augmented with graph-based localization information for difficult tasks, followed by iterative reflection and refinement to generate better patches, culminating in final-round generation guided by distilled insights from all historical attempts. Experiments on SWE-bench-Verified demonstrate that PhoenixRepair achieves the largest relative improvement of 7.8% over SWE-agent under DeepSeek-V3.1, and attains the highest resolved rate of 76.0% Pass@1 under MiniMax-M2.5. Meanwhile, it achieves higher fault localization accuracy than existing approaches. Our code is available at https://github.com/DeepSoftwareAnalytics/PhoenixRepair.

Multi-task deep learning models that jointly perform fault classification and remaining useful life (RUL) regression are increasingly used in predictive maintenance, yet reported performance can be strongly affected by how sliding-window sequences are split into training and test sets. We investigate this issue using AMTLNet, an attention-enhanced multi-task architecture, on three public benchmarks: NASA C-MAPSS, NASA IMS, and the UCI Hydraulic System dataset. We show that naive splitting can inflate classification accuracy from a genuine 20-60 percent to 99.9 percent, or reduce it to 0 percent through degenerate class representation. To address this, we introduce a chunk-based, leakage-audited splitting protocol and evaluate all models using five seeds, one-way ANOVA, and Tukey HSD tests. On C-MAPSS, with 19,976 leakage-free training windows, AMTLNet matches a single-task CNN-LSTM baseline in classification, achieving 84.12 +/- 0.96 percent accuracy with Tukey p = 1.0, and reaches an R2 of 0.86 +/- 0.01 while significantly outperforming a naive multi-task baseline. On the smaller Bearing and Hydraulic datasets, multi-task training is unstable, but the failure mode differs: classification degrades for Bearing, whereas regression degrades for Hydraulic. We relate this asymmetry to label provenance and propose a practical framework for deciding when joint training is appropriate under data scarcity. Ablation results show that the multi-head attention branch is the main contributor to regression stability. Removing it reduces R2 from 0.861 to 0.766 and more than doubles classification variance, whereas the convolutional branch contributes little to regression despite using about one-third of the parameters. This study contributes a reusable leakage-audit protocol, seed-transparent evaluation, and evidence that task-specific stability depends more on label provenance than on task type.

Deep learning systems often fail due to subtle implementation faults that alter training behavior. Recent work has studied how to detect and diagnose such failures from changes observed across training epochs. However, the software engineering community still lacks a public dataset of per-epoch training runs with documented fault history, feature extraction details, and clear reuse support for fault detection and diagnosis tasks. We present Deep4ge, a controlled benchmark of 14,227 training runs generated from 59 adapted TensorFlow/Keras deep neural network (DNN) programs collected from Stack Overflow. We generated faulty variants using 27 source-code transformations that introduce known faults across seven categories. The dataset contains 9,845 faulty runs and 4,382 correct baseline runs. For each run, we record 4 evaluation metrics and 26 features that measure training behavior at every epoch. These features capture weights, gradients, activations, accuracy and loss trends, learning rate, and hardware use. Deep4ge supports binary fault detection, multi-class fault diagnosis, and early fault prediction from partial training runs. We release the dataset and fault-injection framework at https://doi.org/10.5281/zenodo.20337241.

The rapid expansion of solar photovoltaic (PV) systems has increased the need for reliable and scalable fault classification, as manual inspection is impractical at scale. Thermal infrared (IR) imaging provides a non-contact solution for identifying PV faults; however, accurate classification remains challenging due to class imbalance, limited texture information, and subtle thermal differences. In this work, we investigate the applicability of Joint-Embedding Predictive Architecture (JEPA) for thermal IR PV fault classification across various scenarios and propose JEFFNet (JEPA-EFFicientNet), a multibranch architecture that combines JEPA-based self-supervised representation learning with EfficientNetV2-S-based supervised convolutional feature extraction. JEFFNet fuses semantic representations from a JEPA-pretrained Vision Transformer with convolutional features from EfficientNetV2-S, enabling complementary feature learning. JEFFNet is evaluated on two public thermal IR datasets, PVF-10 and InfraredSolarModules (ISM), for both multiclass and derived binary (healthy/faulty) classification. On PVF-10, JEFFNet achieves an F1-score of $93.21$ and an accuracy of $94.33$ in the 10-class task, and an F1-score of $97.53$ and an accuracy of $96.41$ in the derived 2-class task. On ISM, JEFFNet achieves an F1-score of $72.60$ and an accuracy of $83.88$ in the 12-class task, and an F1-score of $94.69$ and an accuracy of $94.78$ in the derived 2-class task. JEFFNet also uses only 108.6M parameters versus 205.91M for GEPFNet, a 47.2% reduction. These results demonstrate that combining self-supervised semantic and supervised convolutional features provides an effective, parameter-efficient solution for thermal IR PV fault classification. The source code is publicly available at https://github.com/Azimi2kht/JEFFNet

Faults on a cyber-physical system (CPS) are too rare and unrepresentative to characterise, or even to select a model on, so detection must instead model normal behaviour; the standard point-adjusted evaluation, however, rewards detectors that never do. CPS normal behaviour is the union of many imbalanced, curved, thin-fringed operating regimes rather than a single blob; we state this structure as ten assumptions (A1-A10), abbreviated Massive, Implicit, Imbalanced Multimodality (MIIM). We model the normal law with a jointly learned latent representation plus explicit Gaussian-mixture mode clustering, scored in the latent rather than by a global density or a reconstruction residual, and evaluate under a deliberately fair protocol: raw point-wise metrics with no point adjustment, a trivial-detector difficulty split, prevalence-matched F1, and train-normal-only calibration. On three real CPS datasets (WADI, HAI, SKAB), the detector wins both the combined column and the difficult correlation/dynamics-fault column on all three, reaching difficult-subset AUROC 0.831 on HAI, 0.726 on WADI, and 0.610 on SKAB. The margin is largest on the two multimodal datasets the MIIM assumptions target and slimmest on the near-unimodal one, tracking multimodality as the thesis predicts, and it holds against three deep detectors (USAD, TranAD, GDN) re-computed with the same raw metrics, all of which collapse on the difficult subset. The methodological contributions are the MIIM assumption set, the difficulty-stratified fair protocol, and a latent-only score that drops reconstruction because a flexible decoder rebuilds the hard faults faithfully.

Dilution refrigerators are the enabling infrastructure of superconducting quantum computers, yet their fault diagnosis is still dominated by threshold alarms that report that something is wrong, not what. We present Onnes, a physics-grounded digital-twin simulator of a dilution refrigerator (a forward physics model with a learned real-fridge noise fingerprint) that drives a live multi-agent LLM operations layer, and use it for a controlled head-to-head between a zero-shot LLM agent panel and a supervised ML classifier on cryogenic fault diagnosis. The twin couples a real dilution-cooling floor, a noise-and-correlation fingerprint learned from real BlueFors logs, and six physics-grounded fault classes, three engineered to overlap on temperature but separate on flow and pressure. Across a 1000-turn evaluation the zero-shot panel shows no significant difference from the classifier on detection but trails on classification, its errors concentrating on the confusable faults. Curated contrastive few-shot demonstrations and self-consistency voting then raise classification accuracy from 0.685 to 0.990, matching the supervised classifier (0.985) with no parameter updates and six labeled demonstrations; an ablation attributes the gain almost entirely to the demonstrations. Run as a continuous monitor across a nine-run fault-by-seed sweep, the agent catches every developing fault within one poll interval, and a confidence gate suppresses pre-onset false alarms whose rate is backend-dependent. As a first sim-to-real check, a detector trained purely on real BlueFors telemetry posts a real-hardware false-alarm rate of 6.4% and 100% recall on physics faults injected onto real held-out windows. All numbers are drawn verbatim from released run logs.

Intelligent industrial maintenance critically relies on reliable fault diagnosis of rotating machinery. However, it faces formidable challenges from unknown fault types and domain shifts induced by varying operating conditions, which is formally formulated as the open-set domain generalization (OSDG) problem. Existing methods are mainly data-driven, thereby overlooking the cascaded propagation of uncertainty across feature extraction, topological learning, and decision-making stages.To tackle this challenge, we propose PGU-OD, a novel Physics-Informed Graph Learning framework with Uncertainty Awareness for Open-set Domain generalization. First, it designs a physics-informed spectral attention module to extract condition-robust fault features, thereby suppressing perceptual uncertainty caused by frequency shifts. Further, it constructs an uncertainty aware adaptive graph learning mechanism to dynamically adjust the edge weights of the sample graph guided by class-scale Gaussian distribution parameters, which mitigates the structural propagation of uncertainty. Finally, a Gaussian-distribution-based adaptive boundary loss function and a dual-criteria open-set inference strategy are developed to optimize decision boundaries and reliably reject unknown faults. Extensive experimental evaluations on two public and widely used rotating machinery fault datasets demonstrate that the proposed PGU-OD outperforms state-of-the-art baselines in both known fault classification and unknown fault rejection under domain shifts.

Large-scale battery energy storage systems (BESSs) require O&M decisions that combine alarms, cell-level measurements, device topology, diagnostic tables, historical cases, and maintenance documents. Monitoring platforms can flag threshold violations, but they often cannot explain whether voltage inconsistency, resistance drift, short-circuit risk, capacity divergence, or thermal abnormality needs intervention. This digest presents a traceable BESS fault-diagnosis assistant that uses retrieval-augmented multi-agent reasoning to connect operational data, domain knowledge, visual evidence, and report generation. Reliability is improved through BESS-specific task routing, schema-constrained natural-language database access, hybrid text-image retrieval, and evidence-based answer synthesis. Preliminary internal evaluation is reported for routing, database access, and diagnostic reasoning.

Combined-cycle gas turbines (CCGTs) play a key role in modern power generation, offering both high efficiency and reduced environmental impact. However, their complex thermo-fluid and mechanical interactions complicate fault detection, particularly when labeled fault data are scarce. In this paper, we introduce the Kalman Prototypical Network (KPN), a metric-based few-shot learning (FSL) framework specifically tailored for CCGT fault diagnosis. We model the evolution of class prototypes as latent stochastic states in a dynamic system to reduce episodic variance and improve robustness in embedding representation. Synthetic data sets generated with a high-fidelity Modelica-based dynamic simulation of an offshore CCGT system were used, simulating both normal operation and progressive leak faults under transient conditions. Application of the proposed framework on simulated leak fault detection tasks demonstrate that KPN outperforms conventional FSL methods such as Matching Networks, Relation Networks, and MAML in both accuracy and stability under varying support and query configurations. The proposed framework significantly improves training convergence and generalization by stabilizing class representations, making it well-suited for real-world CCGT fault detection where labeled data is limited.

Deep Learning (DL) programs can fail during training for many reasons, and diagnosing the cause is a costly and time-consuming maintenance task. Techniques for diagnosing such failures are commonly assessed using within-program cross-validation, which may be inadequate for deployment settings involving previously unseen programs. It is therefore necessary to assess how performance differs across these settings and to identify the causes of any performance gap in established fault diagnosis techniques for DL. We investigate this gap using DynFault, a corpus of 5,542 fault-injected training traces from 38 real-world DL programs. We found a gap of 0.190 in balanced accuracy for existing fault diagnosis techniques between within-program evaluation and holding out whole programs. We also found the gap comes from program-level structure in the features, which led us to examine two runtime feature sets, curvature features and optimizer features, and their behavior on unseen programs. We found that curvature features are useful for instability detection on unseen programs, while optimizer and activation features help only on programs seen during training.

Accurate fault diagnosis of rolling element bearings in rotating machinery is considered essential for ensuring industrial safety and enabling predictive maintenance. Conventional statistical feature-based methods rely on predefined descriptors, whose diagnostic sensitivity is constrained by fixed configurations and limited adaptability across varying fault conditions. Although deep learning approaches offer strong representational capacity, their effectiveness is often restricted by high data requirements and reduced interpretability. In this work, a parametric adaptive feature extraction framework is proposed, in which feature characteristics are learned directly from data rather than being manually specified. Multiple complementary representations are extracted from vibration signals, including absolute features capturing signal energy distribution, signed moment features reflecting waveform asymmetry, and AC-coupled moment features emphasizing dynamic fluctuations, while interactions between multiple sensor channels are modeled through a structured fusion mechanism to enhance fault representation. The proposed approach is evaluated on a benchmark gearbox bearing dataset comprising five health conditions, including normal operation and multiple fault types. Improved classification performance is observed compared to conventional methods, with consistent results under cross-validation, indicating strong generalization capability. Additionally, enhanced feature separability is demonstrated through clearer clustering patterns in low-dimensional projections. The learned representations effectively capture a wide range of signal characteristics, supporting both improved diagnostic performance and practical applicability in industrial monitoring systems.

Bearing fault diagnosis faces critical challenges when dataset heterogeneity, operating condition variations, and limited labeled data occur simultaneously in industrial environments. Existing approaches address these issues in isolation and rely on implicit feature alignment, limiting effectiveness under concurrent challenges. This paper proposes a knowledge-guided two-stage transfer learning framework that employs a lightweight GPT-2-style Transformer with causal self-attention for hierarchical feature extraction from vibration signals, establishing explicit pathways where pre-trained encoder weights and fault prototype embeddings serve as knowledge carriers from multi-source pre-training to target adaptation. The framework addresses the dual-shift challenge through multi-source learning for generalizable representations, prototype-based knowledge modulation for target adaptation, and taxonomy-adaptive classification for seamless transfer across heterogeneous fault categories. Experimental validation on four real-world datasets demonstrates 92.61% average accuracy with only 10% labeled target data, outperforming state-of-the-art methods by 17.24 percentage points, establishing a practical pathway toward cost-effective predictive maintenance in Industry 4.0 applications.

On-device fault detection enables real-time diagnostics without cloud dependency, but deploying machine learning models on resource-constrained hardware demands careful tradeoffs between accuracy, latency, and model size. We present a benchmark comparing traditional ML methods (Random Forest, XGBoost, SVM, Logistic Regression) against lightweight transformer architectures (DistilBERT, TinyBERT-6L, TinyBERT-4L, MobileBERT) for binary fault detection across three public datasets: NASA C-MAPSS turbofan degradation, SECOM semiconductor manufacturing, and UCI AI4I 2020 predictive maintenance. We evaluate classification performance (F1-score, AUC), model size, and CPU inference latency, and further assess INT8 dynamic quantization and a two-stage adaptive inference pipeline. Our results reveal that on well-separated sensor data (C-MAPSS), lightweight transformers match traditional ML at 87.8% F1 but at 100x the model size and 9000x the latency. TinyBERT-4L emerges as the most deployment-friendly transformer at 55 MB and 18 ms CPU latency. INT8 quantization reduces size by 25% while preserving 86.9% F1. Our adaptive pipeline, routing 97.9% of predictions through a quantized triage model and only 2.1% to a larger expert, achieves 87.6% F1 at 19.5 ms average latency. On severely imbalanced datasets (SECOM, UCI-PM), both traditional and transformer methods struggle significantly, highlighting fundamental limitations of current approaches for extreme class imbalance in fault detection. All code is publicly available.

SysML v2's textual syntax enables compiler-based validation of model structure and language conformance. However, semantic mistakes that preserve syntactic validity but violate domain rules cannot be detected through compilers. These errors can propagate through the design process and surface late as costly integration failures. This paper presents a human-in-the-loop framework for identifying and repairing such errors automatically. It combines a fine-tuned Small Language Model (SLM) with a domain knowledge graph encoding physical compatibility rules between system elements. The knowledge graph also guides the generation of synthetic training data by systematically introducing plausible domain violations, and augments the model at inference time to ground repair suggestions in valid engineering constraints. We demonstrate the framework using the vehicle systems domain, where the knowledge graph captures the relationships between the mechanical, electrical, fluid, and signal interfaces. Two SLMs, Qwen2.5-Coder-1.5B and DeepSeek-Coder-6.7B, are fine-tuned to output unified diff patches that localize faults and present candidate repairs for engineer review, preserving human judgment in the design process. Evaluation of 1,184 test samples shows that fine-tuning improves semantic fault repair from less than 3% to more than 91%, with patch-based output reducing token length by over 60%. The framework offers a practical path toward AI-assisted model verification that complements existing MBSE tools.

Abnormality detection in complex systems faces two practical barriers: abnormal labels are scarce, and binary labels do not quantify how far an event has departed from normal behavior. We study a normal-world modeling formulation for this setting. Instead of learning a large and incomplete space of abnormal classes, the model learns the normal world from abundant normal events and uses a few abnormal examples only to calibrate the boundary of normality. We instantiate this idea as a Hypergraph Entropic Normal-World Model. The model represents multivariate sensor windows as context-conditioned hypergraphs, where hyperedges capture high-order relations among groups of variables. It then defines abnormality by an entropy-aware normal-world energy that combines temporal prediction surprise, hypergraph consistency surprise, and latent normal-manifold departure. On the NASA C-MAPSS turbofan degradation benchmark, the proposed full energy achieves strong zero-shot and few-shot performance across all four subsets and reaches AUROC 0.9983 on FD004, the most complex setting with multiple operating conditions and fault modes. Beyond standard detection metrics, we introduce mechanistic validation tests to probe whether the energy encodes normal-world structure rather than a superficial input-output mapping. The learned energy accepts unseen healthy engines, increases along degradation trajectories, and sharply penalizes context-mismatched cross-variable coupling breaks. These results suggest that normal-world energy can serve as an anomaly score, a graded risk measure, and a testable representation of normal system behavior under severe abnormal-label scarcity.

Diagnosing mobile crashes in ultra-large-scale industrial applications is a formidable challenge due to the sheer volume of code, the complexity of mixed-language environments, and the inability to reproduce failures locally. Traditional static analysis struggles with scalability, while existing LLM-based agents often rely on reproducible environments unavailable in post-mortem scenarios. We present Holmes, a multi-agent system that automates root cause analysis by synthesizing multimodal runtime signals--stack traces, logs, and thread states--to reconstruct failure contexts without reproduction. Holmes introduces a hierarchical Retrieve-Explore-Reason architecture that leverages low-level artifacts (e.g., registers, assembly) to bridge the semantic gap between open-source business logic and closed-source system frameworks. By dynamically compressing the search space using runtime clues, Holmes precisely navigates 70-million-line codebases to identify non-local defects. Evaluated on real-world crashes from WeChat, Holmes achieves 87.6% accuracy in function-level fault localization and reduces average investigation time by over 98% (to ~77 seconds), demonstrating its effectiveness in transforming labor-intensive debugging into an efficient verification workflow.

We present an integrated framework that unifies runtime verification and model-based diagnosis within the stream specification language LOLA. By encoding system descriptions, component health states, and observations into a single stream-based formalism, the approach enables continuous, online fault localization directly alongside fault detection, without requiring separate toolchains. The framework supports both time-invariant and transient faults, and naturally accommodates nondeterministic observations.

Deep Transfer Learning (DTL) allows for the efficient building of Intelligent Fault Diagnosis Systems (IFDS). On the other hand, DTL methods still heavily rely on large amounts of labelled data. Obtaining such an amount of data can be challenging when dealing with machines or structures faults. This document proposes a novel approach to the design of vibration-based IFDS using DTL in condition of strong data scarcity. A periodic multi-excitation level procedure leveraging intrinsic non-linearities of real-world systems is used to produce images that can be conveniently analysed by pre-trained Convolutional Neural Networks (CNNs) to diagnose faults. A new data visualization method and its augmentation technique are proposed in this paper to tackle the typical lack of data encountered during the design of IFDS. Experimental validation on a railway pantograph structure provides effective support for the proposed method.

We present a safe, real-time algorithm for active fault diagnosis and model discrimination for uncertain continuous-time nonlinear systems with process and measurement disturbances. Given a finite set of candidate models representing nominal and faulty modes, including actuator and sensor faults, we formulate an output-feedback, time-varying policy optimization problem that (i) robustly enforces state-input safety constraints over a finite horizon and (ii) drives the system to produce sampled measurements consistent with at most one model, enabling deterministic diagnosis. To solve this problem in real time, we develop a tractable approximation using interval over-approximations of reachable state and output sets, and encode diagnosability via a differentiable objective that penalizes overlap between the reachable output sets of possible models. The resulting optimization is solved efficiently online with gradient-based methods using JAX and differentiable reachability primitives. We evaluate our method on sensor and actuator fault diagnosis (up to 11 fault modes) in several high-dimensional nonlinear robotic systems, including a simulated quadrotor and fighter-jet model, a hardware differential-drive robot, and quadrupedal navigation. Across these case studies, our approach achieves reliable model discrimination in under 50 ms, outperforming baselines in discrimination success rate and speed while providing formal safety guarantees.

The application of machine learning models in practical tasks faces challenges such as class imbalance and multidimensional noise. This paper proposes RGNet, a neural network architecture based on the concept of the renormalization group (RG), for hierarchical coarse-graining of the feature space. The model sequentially compresses the input dimensionality and concatenates all scales before classification, allowing it to capture both local details and global patterns. The notion of RG-flows is introduced - interpretable low-dimensional representations whose visualization via t-SNE reveals a discrete curvilinear structure confirming the effectiveness of coarse-graining. Experimental results are presented on the imbalanced AI4I dataset. The obtained results demonstrate that RGNet is a universal, interpretable, and competitive solution for fault prediction in applications with imbalanced classes.

Large Vision Language Models (VLMs) excel at visual question answering and semantic grounding, but their capacity for autonomous logical reasoning remains underexplored. Existing anomaly benchmarks emphasize visual errors or direct prompting rather than the physical and social common sense needed for open-world deployment. To address this, we introduce LAD-bench, a benchmark of more than 1,000 curated synthetic images with logical anomalies across four domains: Residential, Urban, Collaborative, and Nature. We further propose a Tiered Prompting Protocol based on progressive disclosure, which measures how much explicit assistance a model needs to localize and reason about a logical fault. Evaluating leading foundation models reveals substantial weaknesses: even the best achieves only 70.11% overall accuracy, showing that implicit logical fault detection remains unsolved. Crucially, models often fail to identify anomalies even after receiving explicit hints in deeper tiers. By surfacing these limitations in sequential multimodal reasoning, LAD-Bench offers a rigorous framework for advancing the safety, reliability, and cognitive alignment of autonomous visual systems. Dataset and Code: https://huggingface.co/datasets/SahasraK/LADBench

Vibration-based bearing fault diagnosis requires resolving three interrelated measurement challenges, including the trade-off between global statistical feature efficiency and local transient signal fidelity, insufficient traceability of measurement features to underlying fault physics, and ineffective multi-source measurement information fusion across diagnostic scales. This paper presents a progressive physics-guided multi-scale vibration signal processing framework that addresses all three challenges within a unified diagnostic pipeline. An 81-dimensional measurement descriptor, derived from bearing kinematic theory and characteristic defect frequencies, establishes a physically traceable feature space enabling real-time fault screening at approximately 20 ms per sample. A fault-adaptive signal segmentation mechanism then directs analytical attention toward fault-relevant waveform regions guided by physics-based priors, without manual feature engineering. Structured fault mechanism knowledge is further encoded implicitly in model parameters during training, enabling autonomous multi-scale measurement fusion without external knowledge dependencies at inference. Validated on four public benchmark datasets under diverse operating conditions, the framework achieves 98.49% diagnostic accuracy with a 12.6-fold reduction in computational cost relative to signal-level baselines. Interpretability analysis confirms that diagnostic feature activations align with established bearing fault mechanics, supporting measurement traceability in safety-critical industrial systems.

The transition toward software-defined vehicles concentrates an increasing share of vehicle functionality into distributed software services, where failures propagate through service dependencies and the surface symptom is often several causal hops away from the underlying defect. Existing approaches to causal root-cause analysis in such systems address this only partially: they typically reason over a single observability modality and operate in an offline, operator-driven mode that does not match the demands of continuous vehicle operation. This paper presents SDVDiag, a multimodal causal-discovery pipeline that fuses log-based and metric-based service representations into a shared embedding space before graph construction, coupled with an anomaly-driven trigger that converts the diagnostic platform from a manually operated batch tool into a continuously running online system. Evaluation on an Autonomous Valet Parking testbed shows that the multimodal pipeline produces sparser causal graphs than a metrics-only baseline (134 vs. 182 edges on average) and consistently outperforms it in edge-weighted reward against an expert knowledge graph at every stage of human-feedback refinement, showing a 2.4-fold improvement over the baseline after 60 feedback queries. An end-to-end fault-injection scenario further demonstrates that the integrated trigger correctly recovers a true root cause located two causal hops upstream of the observable symptom.

In equipment operation, the implementation of fault diagnosis is essential to ensure the continuity and safety of production equipment, improve operational efficiency and reduce maintenance costs. Since sensor readings are widely used for fault diagnosis, their reliability directly affects the results of fault diagnosis. A new fault diagnosis method is proposed to address the two problems of robustness assessment and robustness optimization of fault diagnosis models. For this purpose, a reliable fault diagnosis method based on a belief rule base (BRB) considering robustness analysis is proposed. Firstly, the robustness analysis of the BRB model is carried out systematically. Secondly, three robustness constraint strategies are proposed to optimize the robustness of the BRB fault diagnosis model. Finally, the effectiveness of the proposed model is verified by taking the fault diagnosis of WD615 diesel engine and Case Western Reserve University bearings as an example, and the experiments show that the proposed model improves both accuracy and robustness.

Semantic faults specific to the use of machine learning models are a common problem for machine learning developers, causing suboptimal predictions, high computational cost, or incorrect outputs. For example, one may erroneously use unscaled data to train a scale-sensitive model. Machine learning developers detect these faults after training their models and manually analyzing the results, making it an inefficient process. We propose a novel data-aware static analysis approach to detect semantic faults in machine learning code, allowing developers to reveal these bugs while writing code instead of after training the model. Our approach uses combined data and control flow analysis, and API contracts, enabling data-aware reasoning about machine learning code at a high level of abstraction. We highlight the potential of our solution by analyzing a sample of real-world machine learning notebooks, finding that we can detect faults that require a data-aware approach.

This paper addresses the problem of attack detection in cyber-physical systems without any knowledge of the plant model or its structure. A remotely located plant transmits sensor measurements to an operator over a network that is assumed to be under attack. We consider two classes of attacks: model-free replay attacks and model-based stealthy attacks. For the latter, we derive closed-form expressions for the optimal stealthy attack policy against a $χ^2$ detector, for both linear and nonlinear systems. We then propose a model-structure-free detector based on TimesFM, a time-series foundation model developed by Google Research, which serves as a surrogate residual generator operating in a zero-shot fashion. We show empirically that the TimesFM-based detector achieves a comparable or superior attack detection performance. The efficacy of the proposed approach is demonstrated numerically on the IEEE 14-bus power system. We also demonstrate that TimesFM predictions can serve as a substitute for corrupted measurements, a practical mitigation technique when classical redundancy assumptions fail.

Large language models often generate code with bugs. Existing methods rely on feedback signals such as test failures and self-critiques to iteratively refine the generated code. Such signals are either too coarse-grained or too high-level, which is not sufficient to inform the model where to fix the bug. In this work, we present Flare, an iterative framework with a lightweight diagnostic model that predicts line-level suspiciousness signals for bug localization and code refinement. Given the inherent uncertainty of diagnostic predictions, Flare searches over the top-k suspicious regions and selects the best candidate according to execution outcomes. Experiments on LiveCodeBench and BigCodeBench with five base LLMs show that, even without candidate search (k=1), Flare outperforms the strongest baseline with an absolute improvement from 1.72% to 7.42%. Furthermore, searching over 10 candidates yields an average improvement of 8.50% compared with no candidate search. When evaluated in isolation, our lightweight diagnostic model achieves the best performance compared with recent fault localization methods, demonstrating that it can provide reliable fine-grained guidance for code refinement.

This paper proposes a two-stage pseudo anomaly-guided anomaly detection method (\textbf{T}wo-stage \textbf{P}seudo \textbf{A}nomaly-guided \textbf{A}nomaly \textbf{D}etection, \textbf{TPA-AD}) for axle-box bearing time-series anomaly detection (time series anomaly detection, TSAD) under the setting where only normal samples are available for training. The method first generates pseudo-anomalous windows near the normal boundary using a reconstruction model and per-feature target-error control. It then learns anomaly-sensitive representations through contrastive learning between normal and pseudo-anomalous windows, and finally produces window-level and point-level anomaly scores using k-nearest neighbors (KNN). Compared with existing methods that rely on known fault categories, real anomaly priors, or random anomaly injection, TPA-AD improves the separability of the normal boundary by constructing pseudo-anomalies in boundary neighborhoods and can jointly handle continuous and discrete features in mixed-variable scenarios. The main experiments are conducted on bearing fault detection datasets and degradation-process datasets, with an additional exploratory extension on $13$ public TSAD datasets. The results show that the proposed method yields relatively stable anomaly responses, is sensitive to degradation evolution, and demonstrates a certain degree of broader applicability on public TSAD benchmarks and real high-speed-train-related bearing data.

Network faults propagate layer by layer along topology and protocol dependencies, yet operations systems typically observe only symptomatic alerts at the tail end of propagation chains, where distinct root-cause faults may produce highly similar end-point symptoms. Existing approaches, whether rule-based, machine learning (ML)-based, or large language model (LLM)-based, fundamentally map the alert set to a diagnosis in a single pass and are structurally incapable of resolving this end-point ambiguity. This paper proposes PropLLM, which is the first to integrate the hop-by-hop scene reconstruction paradigm with the generative reasoning capabilities of LLMs. Starting from end-point alerts, PropLLM traces back hop-by-hop along the propagation path, retrieving verifiable factual evidence from a dual-layer knowledge graph (KG) at each hop, while the proposed Temporal Causal Propagation Attention (TCPA) mechanism encodes known topological causal priors directly into the attention computation to guide the model along the correct causal direction, ultimately localizing the root cause and determining the fault type through a fully evidenced causal chain. On a real-world Wi-Fi multimodal fault dataset, PropLLM improves fault type diagnosis accuracy by 3.9% and root cause localization accuracy by 4.7% over the strongest baseline, while reducing the hallucination rate by 50.8%. Supplementary experiments on the TeleLogs 5G dataset further demonstrate the effectiveness of the proposed method across different network scenarios.

Unscheduled trips of high-power pulsed converters are a leading source of downtime at large accelerator facilities. At the Spallation Neutron Source (SNS), the High Voltage Converter Modulators (HVCMs) are consistently the second-largest contributor to lost beam time. Each HVCM pulse is recorded across sensor channels spanning currents, voltages, and magnetic fluxes, whose mutual interactions encode the operating state of the system. Fault precursors do not manifest uniformly across these channels: depending on fault type, they may alter the temporal structure of individual signals, change the statistical dependencies among channels, or both. Existing deep-learning approaches typically process multi-channel signals with standard convolutional pipelines that entangle temporal and cross-channel operations from the first layer, giving the model no explicit mechanism to represent channel independence or structured inter-channel interaction. We hypothesise that architectural inductive bias, specifically the ordering of temporal filtering and cross-channel mixing, plays a central role in detection performance on this class of data. To test this, we vary the order in which these two operations are applied, and examine whether per-pulse adaptive channel reweighting further improves sensitivity. Evaluated on the public HVCM dataset across all four SNS subsystems (RFQ, DTL, CCL, SCL), our best variant achieves a pooled AUC-PR of 0.816 and AUC-ROC of 0.934, outperforming the state of the art on most subsystems and five of the six fault families. Ablations identify three dominant input channels and link per-fault-family performance to whether precursors manifest as amplitude shifts in individual channels or as subtler patterns requiring joint channel representations to surface.

Cyber-Physical Systems (CPS) integrate sensing, communication, computation, and control to support critical infrastructure, including smart grids, industrial automation, and control systems. In the electrical utility domain, various controllers are used in CPS to ensure the system detects and recovers from faults, such as voltage fluctuations, and to perform load balancing in distribution systems. Machine learning- and deep learning-based fault detection and localization frameworks have recently gained significant attention in CPS for their ability to identify anomalies and operational failures in real time. However, these intelligent models are vulnerable to adversarial machine learning attacks, particularly backdoor attacks. In a backdoor attack, an adversary injects malicious patterns into the training data so that the model behaves normally most of the time but produces attacker-controlled outputs when triggered by specific patterns. This paper investigates the threat of backdoor attacks against fault detection and localization mechanisms in recent ML pipelines used in modern CPS systems. We define these threats and explore how they can be realized by designing triggers and evaluating their success in the CPS domain. Our experiments show the attack is successful even with 10% of poisoning.

Data streams in real-world industrial scenarios often contain transitional operating conditions that are uncovered during offline training, leading to significant distribution shifts. To bridge the gap between static offline models and dynamic online data, a novel asymmetric adaptation-based fault diagnosis method is proposed in this paper. Specifically, in the offline stage, we employ domain generalization techniques to extract domain-invariant features from multiple stable conditions and construct robust normalized fault prototypes as reference anchors. Subsequently, during online inference, we design an online test-time adaptation method based on a periodic prototype re-projection mechanism to dynamically update prototype positions. Furthermore, we utilize the geometric distribution derived from anchors to guide the updates of classifiers and adopt an asymmetric learning rate strategy for the feature extractor and classifier. The proposed approach ensures rapid adaptation to new transitional conditions while preserving the discriminative power inherited from the offline domain generalization initialization. Experimental results demonstrate that this mechanism effectively leverages offline generalized knowledge to guide online inference, significantly improving robustness in non-stationary environments.

With the rapid proliferation of electric vehicles, the safety and reliability of lithium-ion batteries have become critical concerns. Effective anomaly detection is essential for ensuring safe battery operation. However, as battery systems and operating scenarios become increasingly complex, battery fault diagnosis and maintenance require stronger cross-domain adaptability and human-AI collaboration. Traditional fault detection and diagnosis methods are usually designed for specific scenarios and predefined workflows, making them less effective in complex real-world applications. To address the scarcity of open-source battery fault report corpora and the lack of unified maintenance knowledge representation, this study proposes a descriptive text modeling approach for battery signal reports. Monitoring signals, statistical features, anomaly records, and state assessment results are transformed into structured and readable natural language descriptions, forming a language corpus for battery health diagnosis and maintenance. Based on this corpus, we propose VBFDD-Agent, a vehicle battery fault detection and diagnosis agent for automotive-grade battery systems. VBFDD-Agent integrates descriptive battery-state texts, historical case retrieval, local maintenance manuals, and large language model reasoning to generate structured diagnostic results and maintenance recommendations. Experiments show that the proposed framework can accurately perform anomaly monitoring based on descriptive textual representations and provide flexible, efficient, and actionable maintenance suggestions. Expert evaluation further confirms the practical value of the generated recommendations. Overall, VBFDD-Agent extends traditional battery diagnosis from label prediction to interpretable and maintenance-oriented decision support.

Fault detection for Deep Neural Networks (DNNs) has received increasing attention in recent years. While more advanced hybrid approaches have been proposed to combine multiple sources of information and outperform earlier techniques, they often incur substantial computational overhead, limiting scalability and practicality in real-world settings. In this paper, we introduce Concept-Aware Fault Detection (CAFD), a learning-based approach that achieves superior fault detection performance by effectively integrating multiple information sources while maintaining practical efficiency. Specifically, CAFD is trained using a carefully selected set of informative features, including model-based signals derived from the DNN's outputs, distance-based features, and a novel concept-based feature, called Concept Failure Ratio (CFR). CFR leverages Vision-Language Models (VLMs) to extract textual concepts from images and quantify the likelihood that their presence is associated with DNN failures. By incorporating this feature, CAFD benefits from complementary semantic information, enabling more effective fault detection. Our results demonstrate that CFR serves as an effective indicator for DNN fault detection. We conduct an extensive empirical evaluation of CAFD, comparing it against five state-of-the-art baselines across three subject DNN models and datasets, including ImageNet. Across a wide range of constrained selection budgets, CAFD consistently outperforms all baselines in Fault Detection Rate (FDR), achieving average FDR improvements of 18.3% across all investigated subjects and budget sizes.

The inspection of electrical power line insulators is essential for ensuring grid reliability and preventing failures caused by damaged or degraded insulation components. In recent years, Unmanned Aerial Vehicles (UAVs) combined with deep learning-based vision systems have emerged as an effective solution for automating this process. However, insulator fault detection remains challenging due to small defect regions, heterogeneous fault patterns, complex backgrounds, and varying imaging conditions. To address these challenges, this paper proposes an optimized YOLO26-MoE, a novel object detection architecture that integrates a sparse Mixture-of-Experts (MoE) module into the high-resolution branch of the YOLO26 detector. The proposed modification enables adaptive feature refinement for subtle and diverse fault patterns while preserving the efficiency of a one-stage detection framework. Hyperparameter optimization, final training, and evaluation were coordinated through a tool-augmented Large Language Model (LLM) agent. The proposed model achieved 0.9900 mAP@0.5 and 0.9515 mAP@0.5:0.95, outperforming the latest YOLO versions. These results demonstrate that the proposed model provides an effective and reliable solution for UAV-based insulator fault detection.