Useful Life Prediction

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Twelve weeks of publication activity for this topic as it is defined today.

35 papers

Latest in Useful Life Prediction

Sep 23, 2026cs.LG

Relative Discharge Stage (RDS) Classification: A Practical Indicator of Battery Discharge Progress

Accurate remaining discharge time (RDT) prediction is challenging in real-world battery applications because future load profiles are unknown and highly dynamic. To address the uncertainty of continuous RDT regression, this paper introduces Relative Discharge Stage (RDS), a battery-management indicator that represents the remaining discharge condition using five interpretable classes: Normal, Good, Moderate, Low, and Recharge Required. Unlike state of charge (SOC), which reflects the current charge level, RDS characterizes the remaining discharge process without requiring future-current information during inference. A physics-informed RDS classification framework is proposed, combining SOC estimation with lightweight temporal learning. The SOC-estimation component includes second-order ECM state and terminal-voltage prediction, hysteresis and OCV temperature correction, core-temperature estimation, and AEKF state correction, supported by OCV evaluation, online STC-ECM parameter adaptation, and pretrained neural residual-voltage correction. The measured current, terminal voltage, surface temperature, and estimated SOC are arranged into a sliding observation window and processed by a lightweight temporal convolutional network. Experiments on two public lithium-ion battery datasets demonstrate robust RDS classification, with accuracy exceeding 80% under varying load and thermal conditions.
Khoa Tran, Tri Le, Hung-Cuong Trinh +1
Sep 18, 2026cs.LG

Joint Remaining Useful Life Prediction and Capacity Estimation of Lithium-Ion Batteries Using Partial-Charging Data

Joint remaining useful life (RUL) prediction and capacity estimation require representations of both gradual degradation and recent battery behavior. This paper presents a cross-expert framework using partial-charging measurements without requiring measured historical full-cycle capacity as an input. The RUL Expert captures long-term degradation from nominal 10-min segments sampled across a 30-cycle history, while the Capacity Expert characterizes recent battery behavior from statistical descriptors of nominal 40-min segments over ten consecutive cycles. Their complementary representations are integrated through feature-wise linear modulation for joint RUL and capacity prediction. A key contribution is a three-stage training strategy that progressively controls frozen and trainable components: supervised representation pretraining, independent expert pretraining, and final fusion training with both experts frozen. This staged optimization preserves expert-specific degradation knowledge while improving the balance between the two prediction tasks, with RUL treated as the primary prognostic objective. On two public battery-aging datasets, the reference configuration achieves mean RUL root-mean-square errors of 143.69 and 161.10 cycles and capacity errors of 12.36 and 7.28 mAh, respectively. On Dataset I, cross-expert fusion reduces both mean errors relative to either standalone expert. The proposed framework achieves the lowest reported RUL RMSE among the compared methods on both datasets while maintaining competitive capacity-estimation accuracy.
Khoa Tran, Ho-Si-Hung Nguyen, Phone Wai Yan Moe +2
Aug 13, 2026cs.LG

A Multispectral Framework for the Detection of Calcium Carbide-Induced Ripening and Shelf-Life Estimation in Climacteric Fruits

Significant health risks are associated with the illegal, yet commonly practiced use of industrial-grade Calcium Carbide (CaC2) for ripening climacteric fruits like mango and banana, which leaves behind trace residues of arsenic and phosphorus. To address this, the proposed study explores a novel, non-invasive multispectral framework for distinguishing safely ripened fruits (naturally ripened and ethephon-induced) from calcium carbide-ripened samples, while also estimating their ripening progression (in percentage) and remaining shelf life (in days). The spectral profiles of mango (Mangifera indica) and banana (Musa acuminata) at 18 discrete wavelengths in the visible-near infrared (NIR) range (410 nm - 940 nm) are studied using the AS7265x spectral triad sensor. CaC2-treated samples exhibit sharper spectral intensity drops in the visible region, consistent with accelerated chlorophyll degradation and carotenoid development. To characterize these physiological changes, the feature engineering strategy integrates inter-method spectral variance, intensity ratios at distinct wavelengths, and environmental parameters including temperature and humidity. Dimensionality reduction using Principal Component Analysis (PCA) retains >90% of spectral variance within the first 5-7 components. The resulting feature set is used to train three independent eXtreme Gradient Boosting (XGBoost)-based learning algorithms for ripening method classification, along with quantitative estimation of remaining shelf life and ripening progression. A classification accuracy of 95% along with carbide class recall of 0.67 is observed for mango samples, while the model achieves an accuracy of 81% and carbide class recall of 0.74 for banana. This instrumentation and data-driven approach demonstrates the effectiveness of the proposed non-invasive framework.
Gurbhit Chaurakoti, Harshit Kumar, Hani Kumar +2
Aug 8, 2026eess.SY

Physics-Informed Condition Monitoring of SiC Power Modules

Silicon carbide (SiC) power modules are increasingly deployed in automotive traction inverters, where condition monitoring is essential to prevent in-service failures. Despite extensive qualification under AQG 324, no consolidated approach exists for in-field health state estimation: physics-of-failure lifetime models lack real-time applicability, purely data-driven architectures require large labeled datasets and generalize poorly, and physics-informed frameworks remain too demanding for embedded deployment. We address SiC MOSFET modules assembled with sintered packaging, which suppresses solder degradation and produces aging behavior distinct from previously studied devices. Instead of the smooth quasi-exponential drift of solder-based modules, the forward voltage drop VDSV_{DS} exhibits multi-regime profiles, with wirebond liftoff events introducing abrupt, non-monotonic perturbations. We propose a condition monitoring framework combining three elements. First, physics-informed features replace raw sensor signals with cumulative damage indicators derived from junction temperature swing, mean junction temperature and a Miner rule accumulator, encoding degradation history in an interpretable form. Second, a monotonicity constraint enforced by gradient penalty regularization embeds the expected degradation direction as a physics-guided prior. Third, a heavy-tailed output distribution replaces the point estimate, giving calibrated uncertainty robust to the out-of-distribution variance introduced by liftoff. On an industrial power cycling dataset from Infineon Technologies, several neural architectures are compared under a strict cross-validation protocol. The full configuration reduces mean absolute error by approximately 70% over purely data-driven baselines and stays stable across all folds, while remaining lightweight enough for embedded deployment.
Mattia Scarpa, Evgeny Kusmenko, Francesco Toso +3
Aug 7, 2026cs.LG

Beyond Foundation Models: Dimension-Aware Neural Architecture Search with Small-Data Representation Models for Cryocooler Lifetime Prediction

Large-scale pretrained time-series models achieve strong results through large-scale pretraining and task-agnostic representation learning, but they rely on abundant, diverse data that industrial and scientific domains often lack. We therefore propose the FSD-RM (Family of Small-Data Representation Models) paradigm as a practical alternative for limited, domain-specific telemetry. Rather than relying on large-scale pretraining, we focus on capacity-controlled representation learning using established encoder architectures (CNN1D, LSTM, GRU, Transformer), selected for their suitability in small-data settings and interpretability. These encoders are trained unsupervised on multivariate telemetry data and integrated into a two-stage pipeline for downstream lifetime prediction. To systematically examine architectural trade-offs under data constraints, we employ \textbf{dimension-aware neural architecture search (NAS)} to jointly optimize model capacity and input dimensionality. Experiments on cryocooler telemetry show that the proposed approach achieves competitive predictive performance while reducing training cost and model complexity. The contribution lies in combining established representation learning techniques within a coherent, NAS-driven framework tailored to small-data regimes, with explicitly defined parameter settings and design choices. The results indicate that effective representation learning can be achieved without large-scale pretraining when appropriate inductive bias and capacity control are applied.
Gregor Molan, Grafika Jati, Francesco Barchi +3
Aug 3, 2026cs.LG

Predictive Maintenance: Deep Learning-Based Remaining Useful Life Prediction for Combat Aircraft Engines

To improve the operational readiness of combat aircraft engines and reduce unplanned maintenance costs, accurately estimating the remaining useful life (RUL) is critical. Traditional maintenance often proves insufficient under dynamic mission profiles. In this study, a deep learning-based predictive maintenance model capable of autonomously extracting features from multivariate sensor data was developed. Using the NASA C-MAPSS FD001 and FD004 datasets, data were converted into sequential blocks via 50- and 30-step sliding windows, respectively. The model's architectural superiority in autonomously extracting temporal degradation features was validated against RF, CNN-LSTM, and BiLSTM baselines. On FD001, it achieved an R-squared (R2) of 0.8901, a 13.28 RMSE, and a 320.34 NASA risk score, demonstrating generalizability on the multi-regime FD004 dataset with a 15.71 RMSE. The proposed maintenance protocol achieved a 0.9973 AUC at the critical 30-cycle threshold, ensuring high reliability. Additionally, a decision-support simulator has been developed to validate this protocol under aggressive combat flight profiles.
Fatih Ürgen, Doğay Altınel
Jul 30, 2026cs.LG

Predicting Steel Fatigue Life from Micrographs Using Physics-Informed Deep Learning

Here is the plain text version optimized for arXiv's submission form. Custom macros (like \CV and \SI) have been converted to standard text/math so they render correctly on the webpage: Evaluating the fatigue life of structural steels conventionally requires mechanical testing lasting tens to hundreds of hours, making it impractical for rapid quality control. We present CV, a computer vision framework that estimates the fatigue life (logNf\log N_f) of lightweight alloy steels directly from optical micrographs without physical testing.The pipeline features a seven-stage OpenCV preprocessing routine to remove artifacts, a 28-dimensional physics-informed feature extractor (quantifying crack morphology, grain structure, porosity, and texture), and a CNN regression model trained with a Gaussian negative log-likelihood (GNLL) loss to jointly predict logNf\log N_f and sample-specific uncertainty σ^\hatσ.Evaluating three architectures (SE-CNN, ResNet-50, VGG-16) on a synthetic micrograph benchmark, ResNet-50 achieves R2=0.93R^2 = 0.93, RMSE = 0.18 log-cycles, and macro-F1 = 0.91. The GNLL objective reduces Expected Calibration Error by 76% compared to a mean-squared-error baseline (ECE: 0.0890.0210.089 \rightarrow 0.021). Grad-CAM maps confirm the network attends to metallurgically meaningful microstructural features.Running in under 65 ms per image, the pipeline and synthetic dataset generator are open-sourced. Because validation relies entirely on synthetic micrographs, these results demonstrate methodological soundness under simulated conditions; a domain-transfer study on real field samples is the immediate next step.
Aryuemaan Kumar Chowdhury
Jul 26, 2026cs.LG

Generalization bounds and sample complexity for remaining useful life prediction from complete degradation trajectories

Data-driven remaining useful life (RUL) prediction requires complete degradation trajectories for training, yet such run-to-failure data are scarce and expensive. Practitioners currently lack principled guidance on how many failure examples suffice for a given model and accuracy target. This paper develops a sample complexity framework for RUL prediction comprising seven main results organised around three themes. First, we establish fundamental learning rates: a distribution-free generalization bound shows that the uniform deviation of the mean squared error decreases as O(B2p/n)O(B^{2}\sqrt{p/n}), where pp is the model complexity and nn the number of trajectories, and a minimax lower bound proves that the Θ(p/n)Θ(p/n) rate is unimprovable.} \rev{Second, we quantify how domain knowledge accelerates learning: incorporating degradation physics reduces data requirements by up to two orders of magnitude for deep networks, a Bernstein-type analysis achieves the minimax-optimal O(p/n)O(p/n) rate under high signal-to-noise conditions, and closed-form penalties reveal when an incorrectly assumed physics model hurts rather than helps. Third, we characterise the impact of data quality: fleet variability induces an irreducible bias-variance tradeoff, while right-censored observations suffer an efficiency loss that depends critically on the degradation class.} Closed-form expressions are provided for exponential, power-law, and stretched-exponential degradation. \rev{Cross-domain validation against published turbofan, battery, and bearing benchmarks confirms the theoretical predictions within a factor of 2-3 on average. The results yield practical guidelines for planning data collection, selecting model complexity, and evaluating physics model assumptions in prognostics applications.
Huy Hoang Le, Kim-Anh Nguyen
Jul 24, 2026stat.ML

General Value Functions for Remaining Useful Life and Failure-Mode Prediction

Remaining useful life (RUL) prediction and failure-mode classification are central tasks in predictive maintenance. Many data-driven pipelines use fixed-window supervised learning with complete terminal labels; such routes do not naturally encode the temporal recursion linking successive degradation-state predictions when observations are partial or unit identities are unavailable. We formulate prognostics as vector General Value Function (GVF) prediction on an absorbing degradation process, treating RUL and failure-mode probabilities as temporally consistent targets rather than independent window-level labels, and estimate them with a multi-step temporal-difference estimator, TD(n,λn,λ). Supporting theory identifies the Bellman fixed point of the vector GVFs, characterizes the linear projected-TD limit and its relation to complete-return Monte Carlo regression under realizability, and explains when bootstrapped TD targets are less variable than Monte Carlo returns. On an event-triggered multimode simulation and NASA C-MAPSS label-scarce stitch data, TD improves RUL and failure-mode prediction relative to a supervised same-backbone Monte Carlo control, especially under scarce complete labels. Practically, fragmented, identity-free degradation records can contribute local Bellman transitions instead of being discarded until complete run-to-failure labels are available.
Hao Yan, Ali Sarabi, Qing Zou +1
Jul 24, 2026cs.AI

Multi-Agent System-driven Digital Twins for predictive maintenance: architectures, technologies and open research challenges

Digital twins have emerged as a foundational technology within the context of Industry 4.0, offering a paradigm for the real-time virtual representation of physical systems. However, managing their growing complexity, particularly in distributed industrial environments, requires intelligent architectures capable of autonomous decision-making, dynamic adaptability, and inter-agent coordination. This systematic review explores the intersection between Multi-Agent Systems and Digital Twins, with a particular focus on predictive maintenance applications in resource-constrained contexts. Through a critical analysis of over 547 papers published in high-impact journals (IEEE Transactions, Nature, Elsevier, MDPI), we establish a taxonomy of existing hybrid architectures, identify persistent technological bottlenecks, and formulate three open research questions concerning: (i) the deployment of artificial intelligence on resource-constrained microcontrollers, (ii) distributed multi-node coordination via lightweight communication protocols, and (iii) the hierarchical orchestration of Digital Twins toward smart factory control integrating residual life estimation and explainable Artificial Intelligence. The results of this analysis reveal that, despite significant progress, no existing system offers an integrated embedded-distributed hierarchical solution that simultaneously meets the requirements of Industry 5.0.
Korota Arsène Coulibaly, Mohamed Hamlich
Jul 19, 2026cs.LG

Physics-Guided Masked Multi-Task Network for Edge-Friendly Battery Health Diagnostics from Sto-chastically Fragmented Charging Profiles

The deployment of reliable lithium-ion battery management systems is crucial for accelerating electrification, yet the joint prognosis of State of Health (SOH) and Remaining Useful Life (RUL) remains severely hindered by task heteroscedasticity. Conventional multi-task learning frameworks fail to balance the bounded, low-variance noise of SOH estimation with the unbounded, nonlinearly expanding uncertainty of long-term RUL predictions. Here, we present the Rotary SOH-Injected Prior Battery Transformer (RoSIP-Batt), a unified co-estimation framework that resolves these optimization conflicts. By formulating joint prediction as a Bayesian multi-task objective, RoSIP-Batt introduces a homoscedastic uncertainty weighting mechanism to dynamically scale task-specific gradients based on learned residual noise levels. The architecture leverages decoupled dual classification tokens and a per-dimension gated fusion mechanism, secured by a gradient-detachment operator to prevent high-variance RUL updates from corrupting the stable SOH representation space. To capture electrochemical degradation patterns without relying on absolute cycle steps, Rotary Position Embedding (RoPE) is incorporated into a shared Transformer backbone to model translation-invariant relative temporal profiles. Crucially, the intermediate SOH estimate is directly injected into the RUL regression head as a physical degradation prior. Evaluations across the NASA, MIT-Stanford, and HUST datasets show that RoSIP-Batt significantly outperforms state-of-the-art baselines, reducing SOH estimation error to 1.994% MAE on NASA and restricting RUL prediction error to 62.85 cycles on Stanford. These findings establish RoSIP-Batt as a highly generalizable, computationally efficient solution suitable for real-time embedded BMS deployment.
Shuhao Chen, Tianyu Shi, Chengyi Tu
Jul 19, 2026cs.LG

Dynamic Loss Balancing for Joint SOH and RUL Prediction of Lithium-Ion Batteries via a Rotary SOH-Injected Prior Battery Transformer

The deployment of reliable lithium-ion battery management systems is crucial for accelerating electrification, yet the joint prognosis of State of Health (SOH) and Remaining Useful Life (RUL) remains severely hindered by task heteroscedasticity. Conventional multi-task learning frameworks fail to balance the bounded, low-variance noise of SOH estimation with the unbounded, nonlinearly expanding uncertainty of long-term RUL predictions. Here, we present the Rotary SOH-Injected Prior Battery Transformer (RoSIP-Batt), a unified co-estimation framework that resolves these optimization conflicts. By formulating joint prediction as a Bayesian multi-task objective, RoSIP-Batt introduces a homoscedastic uncertainty weighting mechanism to dynamically scale task-specific gradients based on learned residual noise levels. The architecture leverages decoupled dual classification tokens and a per-dimension gated fusion mechanism, secured by a gradient-detachment operator to prevent high-variance RUL updates from corrupting the stable SOH representation space. To capture electrochemical degradation patterns without relying on absolute cycle steps, Rotary Position Embedding (RoPE) is incorporated into a shared Transformer backbone to model translation-invariant relative temporal profiles. Crucially, the intermediate SOH estimate is directly injected into the RUL regression head as a physical degradation prior. Evaluations across the NASA, MIT-Stanford, and HUST datasets show that RoSIP-Batt significantly outperforms state-of-the-art baselines, reducing SOH estimation error to 1.994% MAE on NASA and restricting RUL prediction error to 62.85 cycles on Stanford. These findings establish RoSIP-Batt as a highly generalizable, computationally efficient solution suitable for real-time embedded BMS deployment.
Shuhao Chen, Tianyu Shi, Yiwen Huang +1
Jul 18, 2026cs.LG

SurvCF(t): Counterfactual Explanations for Survival Analysis in Predictive Maintenance Multivariate Time Series Data

Predictive maintenance relies on accurate Remaining Useful Life estimation, often formulated using survival analysis over multivariate time-series data. While modern deep survival models achieve strong predictive performance, their black-box nature limits their use in safety-critical settings where actionable insight is required. In this work, we introduce \textit{SurvCF(t)}, the first framework for generating counterfactual explanations for survival models operating on time-series data. \textit{SurvCF(t)} identifies minimal, plausible, and temporally consistent changes to an asset's operational history that increase its predicted life time, framing explanation as a constrained optimization problem combining validity, proximity, sparsity, and plausibility. We evaluate the method on multiple benchmarks, including C-MAPSS, N-CMAPSS, and a real-world case study of the Scania Component_X dataset, demonstrating its ability to produce actionable and interpretable interventions. Our results show that \textit{SurvCF(t)} bridges the gap between survival prediction and prescriptive maintenance, enabling explainable and decision-oriented AI for maintenance strategies.
Zara Karazian, Panagiotis Papapetrou, Sindri Magnússon +2
Jul 17, 2026cs.LG

Leakage-Robust Evaluation and Data-Scale Sensitivity of Attention-Enhanced Multi-Task Learning for Joint Fault Diagnosis and Remaining Useful Life Estimation

Multi-task deep learning models that jointly perform fault classification and remaining useful life (RUL) regression are increasingly used in predictive maintenance, yet reported performance can be strongly affected by how sliding-window sequences are split into training and test sets. We investigate this issue using AMTLNet, an attention-enhanced multi-task architecture, on three public benchmarks: NASA C-MAPSS, NASA IMS, and the UCI Hydraulic System dataset. We show that naive splitting can inflate classification accuracy from a genuine 20-60 percent to 99.9 percent, or reduce it to 0 percent through degenerate class representation. To address this, we introduce a chunk-based, leakage-audited splitting protocol and evaluate all models using five seeds, one-way ANOVA, and Tukey HSD tests. On C-MAPSS, with 19,976 leakage-free training windows, AMTLNet matches a single-task CNN-LSTM baseline in classification, achieving 84.12 +/- 0.96 percent accuracy with Tukey p = 1.0, and reaches an R2 of 0.86 +/- 0.01 while significantly outperforming a naive multi-task baseline. On the smaller Bearing and Hydraulic datasets, multi-task training is unstable, but the failure mode differs: classification degrades for Bearing, whereas regression degrades for Hydraulic. We relate this asymmetry to label provenance and propose a practical framework for deciding when joint training is appropriate under data scarcity. Ablation results show that the multi-head attention branch is the main contributor to regression stability. Removing it reduces R2 from 0.861 to 0.766 and more than doubles classification variance, whereas the convolutional branch contributes little to regression despite using about one-third of the parameters. This study contributes a reusable leakage-audit protocol, seed-transparent evaluation, and evidence that task-specific stability depends more on label provenance than on task type.
Md Mahamudur Rahaman Shamim, Md. Nuruzzaman, Zannatul Ferdus +5
Jul 8, 2026cs.CV

Lifelong Representations: A Survey on Continual Self-Supervised Learning for Vision Models

Traditionally, continual learning has assumed access to labeled data, yet many real-world applications -- such as lifelong robotics -- require models to adapt continuously from unlabeled streams. This has led to the development of continual self-supervised learning (CSSL), a rapidly growing area that lacks a dedicated, systematic review. In this work, we present a comprehensive survey of CSSL for vision, with connections to emerging vision-language settings. First, we analyze existing evaluation protocols and highlight inconsistencies that hinder fair comparison. We then examine why self-supervised objectives exhibit improved robustness to catastrophic forgetting, relating this to task-agnostic representations and smoother loss landscapes. Next, we organize existing methods into a unified taxonomy based on their forgetting-mitigation strategies, including distillation, replay, regularization, architectural approaches, model merging, and objective-level adaptation. Finally, we identify open challenges such as scalability and the need for fast adaptability. We argue that advancing CSSL requires moving beyond small-scale benchmarks towards continual pre-training paradigms for large-scale systems.
Sergi Masip, Alicja Dobrzeniecka, Jonathan Swinnen +4
Jun 29, 2026cs.CL

Linguistic Distancing on Social Media: Indicators of Emotion Regulation Across Age Groups

Managing our emotional responses to events is key to emotional well-being, a process referred to as emotion regulation in psychology. Previous work has established that the degree to which we distance events is a type of emotion regulation. When we psychologically distance from events there can be markers in our language. These markers have been referred to as linguistic distancing. We build upon a previous metric to operationalize linguistic distancing, and explore how it changes across the lifespan. We explore this systematically by analyzing large amounts of social media text, a venue where people express their emotions. By investigating how distancing varies across age groups we can better understand how emotion regulation varies with age and provide initial benchmarks on social media data. We provide additional evidence further strengthening the hypothesis that linguistic distancing occurs in proportionally more instances with age. These findings align with past work in psychology which indicate improved well-being with older age. Better understanding how linguistic distancing changes with age is important because it functions as a marker of well-being and can inform effective health interventions. We provide a foundation for further exploring emotion regulation through linguistic distancing in text data.
Daniela Teodorescu, Saif M. Mohammad, Alona Fyshe
Jun 24, 2026cs.RO

LiMoDE: Rethinking Lifelong Robot Manipulation from a Mixture-of-Dynamic-Experts Perspective

Building a generalist robot that can leverage prior knowledge for continuous task adaptation remains a significant challenge. Previous works alleviate the catastrophic forgetting problem by parameter-efficient fine-tuning for single-task adaptation. However, they fail to extract reusable skills and model the interaction with other skills effectively. Recent works try to address these issues by learning prompts. Differently, this paper presents an architectural perspective on the Lifelong Mixture of Dynamic Experts (\textit{LiMoDE}), a novel two-stage learning scheme for lifelong robot manipulation. Specifically, a dynamic MoE structure is first proposed in the multi-task pre-training stage to learn prior knowledge, where a varied number of heterogeneous experts are activated based on the motion information to address different short-term manipulations. Subsequently, in the task adaptation stage, we design a lifelong MoE adaptation mechanism % (LiMoEAM) that learns lifelong experts and dynamically combines them with frozen ones for new tasks, facilitating the knowledge transfer during adaptation. The proposed \textit{LiMoDE} is evaluated on both the simulated lifelong learning benchmark and real-world tasks. Extensive experiments demonstrate its effectiveness in achieving superior performance and strong lifelong adaptation by introducing a moderate number of additional trainable parameters and inference overhead.
Zhihao Gu, Lin Wang
Jun 16, 2026cs.LG

Quantum Annealing Enhanced Reinforcement Learning for Accurate Remaining Useful Lifetime Prediction

Remaining useful life (RUL) estimation is central to predictive maintenance, where an unplanned failure can cost far more than the asset itself. Statistical degradation models miss the strong nonlinearity of real systems, and data-driven models often converge to suboptimal solutions in high-dimensional, non-convex search spaces. We propose a Quantum Annealing enhanced Q-Learning (QAQL) framework that couples the sampling behaviour of quantum annealing with the sequential decision making of Q-learning. Each Q-value update is encoded as a small quadratic unconstrained binary optimization (QUBO) whose ground state is the greedy action; rather than acting as a deterministic optimizer, the annealer returns a distribution over near-optimal actions across many reads, and this stochastic action selection supplies the exploration that curbs premature convergence on nonlinear degradation trajectories. The QUBO is solved on the D-Wave Advantage system using minor embedding, with the annealer woven into the reinforcement-learning loop rather than bolted on after training. We validate QAQL on two public benchmarks: the NASA C-MAPSS turbofan engine datasets and a device-fleet predictive maintenance dataset. Averaged over many independent runs and across six error metrics, QAQL outperforms the classical and quantum baselines considered in this study, with statistically significant improvements. The results indicate that quantum annealing is a usable, not merely theoretical, optimizer inside a reinforcement-learning loop for industrial predictive-maintenance applications.
Manoranjan Gandhudi, Arunkumar V., G. R. Anil +1
Jun 10, 2026cs.LG

Time-Series Foundation Model Embeddings for Remaining Useful Life Estimation

Remaining Useful Life (RUL) prediction is essential for industrial predictive maintenance, yet many learning-based approaches rely on extensive feature engineering or large labeled datasets to train task-specific sequence models. In this work, we introduce a lightweight learning approach, in which we leverage a frozen pretrained time-series foundation model (TSFM) and combine it with a small regression head for RUL estimation from multivariate sensor streams. More specifically, we use Chronos-2 as a frozen backbone to extract context window features and train a lightweight regression neural network for RUL prediction. Experiments on real-world industrial sensor data from two device types show that Chronos-2 features consistently improve over recurrent, convolutional, Transformer-based, and gradient-boosting baselines under the same preprocessing and evaluation protocol. We further analyze the impact of context length and find that performance improves significantly with longer histories, indicating that TSFM representation offer a practical and data-efficient alternative for RUL estimation in industrial settings.
Amir El-Ghoussani, Michele De Vita, Ronald Naumann +1
Jun 3, 2026cs.AI

Uncertainty Aware Functional Behavior Prediction and Material Fatigue Assessment for Circular Factory

Returned products in circular factories re-enter production with heterogeneous degradation states, usage histories, and remaining capability. Reuse cannot be decided from the current inspection alone, because future function fulfillment and component integrity may evolve differently under the next service scenario. Existing PHM approaches support degradation prediction, but often target fixed operating conditions or isolated component benchmarks, while material-fatigue assessment is rarely linked to system-level functional prognosis. This paper addresses this gap for an angle grinder by combining uncertainty-aware functional prediction with component-level fatigue assessment in an instance-specific reliability workflow. The proposed framework combines the current tool state with recent force--torque usage windows. A convolutional encoder extracts loading patterns from spindle forces and shaft torque, and an LSTM backbone predicts nine functional variables as Gaussian mean and variance estimates. In parallel, the same loading history is translated into output-shaft fatigue information through finite-element-supported stress reconstruction, S--N/Miner damage evaluation with Haibach extension, and Paris-law crack-growth analysis. A streaming replay algorithm consolidates both branches into functional, material, and system reliability trajectories. Held-out tests show mean 2%2\%-tolerance accuracy of 0.9652 across nine outputs. Thermal variables are predicted near-perfectly, while drive motor current and load speed remain the most demanding dynamic outputs, with R2R^2 values of 0.9750 and 0.9924. Torque history is especially important for these variables, and the conventional LSTM outperforms GRU and xLSTM in the short-history setting. Reliability calibration is most informative for drive motor current, where predicted and observed exceedance probabilities ...
Nehal Afifi, Mehdi Khabou, Victor Mas +5
Jun 1, 2026cs.AI

Physically-Constrained Mamba-SDE for Remaining Useful Life Prediction under Irregular Observations

Accurate Remaining Useful Life prediction is critical for industrial predictive maintenance. However, real-world deployment is challenging due to the irregular nature of sensor observations, characterized by asynchronous sampling, burst missingness, and temporal jitter. Compounding this issue, purely data-driven models often generate physically implausible degradation trajectories that violate the irreversible nature of damage accumulation. To address this, we propose PC-MambaSDE, a unified continuous-time framework for robust RUL prediction under irregular observations. Specifically, we design a Mask-Aware Continuous Mamba Encoder that explicitly leverages observation masks to extract context-rich control signals. Furthermore, we introduce a Physics-Guided Latent SDE with parametrically rectified hybrid drift, superimposing a global physical bias to enforce monotonic degradation even amid severe observation gaps. Additionally, we formulate RUL prediction as a boundary value problem via a Terminal Degradation Penalty, which decouples a Health Index dimension and applies a penalty loss to guide trajectories toward the failure state. Theoretically, we prove that our variational objective is mathematically equivalent to minimizing the KL divergence via Girsanov's theorem, and we guarantee the global asymptotic stability of the learned dynamics through Lyapunov analysis. To enable rigorous evaluation, we develop a Hybrid Irregularity Generation Scheme that simulates realistic industrial imperfections. Extensive experiments on public benchmarks demonstrate that PC-MambaSDE significantly outperforms state-of-the-art methods, particularly under extreme observation scarcity, validating the efficacy of embedding physical priors into continuous-time latent dynamics.
Deyu Zhuang, Peiliang Gong, Yang Shao +4
May 29, 2026cs.LG

Bifurcated Remaining Useful Life Prediction: A Hybrid Approach for Realistic Uncertainty Characterization

This study presents a novel hybrid prognostic framework for uncertainty-aware Remaining Useful Life (RUL) estimation in turbofan engines using the NASA C-MAPSS dataset. The framework employs a state-aware strategy that bifurcates the engines operational lifespan into "healthy" and "degraded" regimes. An LSTM-based autoencoder, trained strictly on nominal data (RUL > 150 cycles), monitors reconstruction error to act as a robust state classifier. For the healthy regime, a Conditional Weibull Survival Analysis is used for Mean Residual Life estimation. For the degraded regime, a Probabilistic Neural Network with Monte Carlo Dropout captures both aleatoric and epistemic uncertainties. Rather than using rigid binary labels, a calibrated sigmoid function converts the autoencoders output into continuous state probabilities, dynamically weighting the final ensemble prediction. The primary strength of this framework is its generation of physically consistent uncertainty bands, yielding high-confidence predictions near end-of-life while accurately reflecting the inherent variance of early operation, providing a robust tool for risk-informed maintenance.
Xabier Belaunzaran, Antonio Nappa, Arkaitz Artetxe +1
May 28, 2026cs.LG

Scientific Machine Learning for Engine Health Management and Remaining Useful Life Prediction

Engine Health Management (EHM) depends on reliable forecasting of Remaining Useful Life (RUL) and on tracking thermal indicators such as turbine gas temperature (TGT). In practice, real-world fleet data are heterogeneous and non-stationary, and point predictions alone are insufficient for risk-aware maintenance decisions. This paper presents a multi-task scientific machine learning framework for turbine prognostics that jointly predicts turbine gas temperature untrimmed (TGTU), Delta Turbine Gas Temperature (DTGT), and RUL, with quantified uncertainty in the form of prediction intervals whose empirical coverage is evaluated. A shared sequence encoder (convolutional front-end with residual bidirectional LSTM layers and attention pooling) feeds task-specific heads, including mean--variance estimation for probabilistic regression and, optionally, a survival head for threshold-based event modeling. The framework is designed to be tunable via a small set of practitioner-facing parameters (e.g., DTGT thresholding rules and RUL target construction) so that deployment can align with in-house policies and proprietary criteria. The predictive performance of the proposed framework is evaluated using both point and interval metrics, including mean absolute error (MAE), prediction interval coverage probability (PICP), mean prediction interval width (MPIW), and the coverage--width criterion (CWC). Results are reported both in aggregate and stratified by flight phase and maintenance segment to highlight operational-context effects and to support uncertainty-aware monitoring.
Jostein Barry-Straume, Changmin Son, Adrian Sandu +4
May 25, 2026cs.AI

Your Agents Are Aging Too: Agent Lifespan Engineering for Deployed Systems

Long-lived AI agents are increasingly deployed as persistent operational systems, yet they are still evaluated like freshly initialized models. Day-one benchmarks miss a basic systems question: how long does an agent remain reliable after deployment? Even when model weights are frozen, an agent's effective state keeps changing as it compresses interaction history, retrieves from a growing memory store, revises facts after updates, and undergoes routine maintenance. Reliability therefore becomes a lifespan property of the full agent harness, not only a snapshot property of the base model. We introduce AgingBench, a longitudinal reliability benchmark for agent lifespan engineering: measuring not only whether deployed agents degrade, but what form the degradation takes and where repair should target. AgingBench organizes agent aging into four mechanisms: compression aging, interference aging, revision aging, and maintenance aging. To diagnose these failures, AgingBench uses temporal dependency graphs and paired counterfactual probes that produce diagnostic profiles for the write, retrieval, and utilization stages of the memory pipeline. Across 7 scenarios, 14 models, multiple memory policies, and both runner-controlled and autonomous agents, over ~400 runs spanning 8 - 200 sessions show that agent aging is not one-dimensional: behavioral tests can remain clean while factual precision decays; derived-state tracking can collapse sharply within a single model; and the same wrong answer can require different repairs depending on what the diagnostic profile points to. These results suggest that reliable agent deployment requires lifespan evaluation, mechanism-level diagnosis, and stage-targeted repair, not only stronger day-one models.
Jianing Zhu, Yeonju Ro, John Robertson +5
May 24, 2026cs.AI

Energy Shields for Fairness

Runtime fairness is not a one-time constraint but a dynamic property evaluated over a sequence of decisions. To ensure fairness at runtime, it is necessary to account for past decisions, information neglected by conventional, static classifiers. Traditional fairness shields enforce runtime fairness abruptly, by intervening \emph{deterministically} whenever a sequence of decisions violates the target for a running fairness measure. This motivates our \emph{main conceptual contribution: \textbf{energy shields}.} An energy shield is a novel, lightweight, adaptive controller that monitors a sequence of decisions and intervenes \emph{probabilistically} to ensure runtime fairness smoothly, by utilizing physics-inspired energy functions to nudge the sequence toward fairness: the more unfair the decisions, the stronger the nudging force becomes. This makes energy shields the \emph{\textbf{first}} fairness shields to provide both \emph{short-term safety and long-term liveness guarantees}. Safety ensures that the running fairness measure stays within a running target interval with high probability, and liveness ensures that the limit of the fairness measure lies within the limit target interval. Intuitively, the short-term specifies the tolerated fairness values and the long-term specifies the desired fairness values. We also provide a synthesis procedure for constructing the least intrusive energy shield for a given target specification, and demonstrate its efficiency experimentally. We evaluate our energy shields against existing fairness shields through the lens of short- and long-term fairness.
Filip Cano, Thomas A. Henzinger, Konstantin Kueffner
May 19, 2026cs.CL

Language Mutations Sustain the Persistences of Conspiracy Theories on Social Media

This study investigates how language mutations affect the persistent diffusion of conspiracy theories on social media. Drawing on a three-year dataset of conspiracy-related posts from X, and applying computational linguistic analysis alongside survival modelling, we find that conspiracy claims with greater semantic mutations have substantially longer lifespans. Mutations in psycholinguistic properties, including pronouns, social reference words, cognitive process terms, risk- and health- related vocabularies, are associated with extended lifespans. Mutations in actor, action and target (AAT) categories are associated with longer lifespans as well. Qualitative analysis identifies two predominant mutation patterns: simplification and assimilation, at both linguistic and AAT structural levels. Taken together, the results advance our understanding of how language mutations contribute to conspiracy persistence online and shed lights on longitudinal content moderation strategies. We argue that content moderation should consider the mutability of conspiracy claims and focus on the core claims that can address their potential variations.
Calvin Yixiang Cheng, Dorian Quelle, Scott A. Hale
May 18, 2026cs.AI

LAST-RAG: Literature-Anchored Stochastic Trajectory Retrieval-Augmented Generation for Knowledge-Conditioned Degradation Model Selection

Stochastic-process-based degradation modeling is a core approach for estimating the distribution of remaining useful life (RUL); however, the selection of an appropriate stochastic process has not been sufficiently addressed. Existing model selection methods mainly rely on the statistical fit of the observed health indicator (HI) trajectory, but this approach may select a model that is inconsistent with the underlying degradation mechanism when the observation window is short or the signal is highly noisy. To address this issue, this paper proposes Literature-Anchored Stochastic Trajectory Retrieval-Augmented Generation (LAST-RAG). The proposed method uses both the observed HI trajectory and domain-specific context, and hierarchically conditions the candidate degradation model space based on theoretical and mechanical evidence retrieved from a local evidence bank. In addition, Rule-based Confidence Reasoning with Uncertain State (RCRUS) is introduced to prevent candidate models from being prematurely eliminated when hierarchical decisions are uncertain. Simulation-based experiments demonstrate that the proposed method outperforms statistical, prognostic, and uncertainty-aware baselines in both Wiener/gamma family classification and detailed degradation model classification. Ultimately, this study reframes degradation model selection from a purely statistical goodness-of-fit problem into a knowledge-conditioned decision-making problem that integrates observed data with domain knowledge.
Hanbyeol Park, Hyerim Bae
May 16, 2026cs.MA

Lifelong LaCAM with Local Guidance for Lifelong MAPF

Local guidance has recently proven to be a powerful driver of empirical performance in real-time, suboptimal multi-agent pathfinding (MAPF), improving the scalable configuration-based solver LaCAM. By injecting informative spatiotemporal cues around each agent, local guidance mitigates congestion, reduces waiting, and remains scalable enough even with tight time budgets, yielding state-of-the-art performance for one-shot MAPF. This study asks whether the same benefits can be lifted to the lifelong setting (LMAPF), where tasks arrive continuously and improvements in per-step plans can increase task completion throughput over long horizons. We propose LLLG, a Lifelong version of LaCAM enhanced with Local Guidance, which employs a receding-horizon windowed planning framework and warm-starts guidance from the previous solution at each timestep. Our method scales effectively, maintains high throughput even in compact, dense environments, and surpasses existing planners, thereby pushing the frontier of real-time, lifelong MAPF.
Tomoki Arita, Keisuke Okumura
May 12, 2026cs.LG

More Edits, More Stable: Understanding the Lifelong Normalization in Sequential Model Editing

Lifelong Model Editing aims to continuously update evolving facts in Large Language Models while preserving unrelated knowledge and general capabilities, yet it remains plagued by catastrophic forgetting and model collapse. Empirically, we find that recent editors resilient over long horizons share the same core strategy: Lifelong Normalization (LN), which normalizes value gradients using running statistics. Removing LN causes immediate performance collapse, and we observe a counter-intuitive positive cumulative effect where early edits can promote the success of future edits. Yet the mechanism of LN remains a "black box", leaving its precise role in lifelong stability poorly understood. In this work, we provide the first theoretical account of LN in the lifelong regime. Our analysis reveals a self-reinforcing stability loop and proves that, when combined with ridge-regularized regression, LN yields parameter updates with asymptotic orthogonality and bounded norms, directly mitigating forgetting and systemic collapse. Based on these insights, we derive StableEdit, which strengthens this stability loop via an explicit warm-up stage and full whitening, improving long-horizon stability at minimal overhead. Extensive experiments validate our theory and demonstrate competitive performance. Our code is available at https://github.com/MINE-USTC/StableEdit.
Xin Ma, Wei Chen, Qi Liu +4
May 5, 2026cs.CV

Imagery Dataset for Remaining Useful Life Estimation of Synthetic Fibre Ropes

Remaining useful life (RUL) estimation of synthetic fibre ropes (SFRs) is critical for safe operation in offshore-crane, wind turbine installation, and heavy-load handling applications, where rope failure can result in catastrophic safety incidents and costly downtime. Despite growing research interest in data-driven condition monitoring, there is no publicly available image dataset that captures the complete degradation lifecycle of SFRs under controlled cyclic fatigue loading. To address this gap, we present a novel image dataset comprising approximately 34,700 high-resolution images of eleven Dyneema SK75/78 high-modulus polyethylene (HMPE) rope samples subjected to cyclic fatigue on a sheave-bend test stand at seven distinct axial load levels ranging from 60 kN to 280 kN. Ropes were loaded until mechanical failure, with fatigue lifetimes ranging from 695 cycles to 8,340 cycles. After every fixed number of sheave cycles (an inspection burst), ten images were captured at different cross-sectional positions along the rope, providing spatially representative sampling of surface degradation throughout the rope's entire service life. The images obtained from each load are annotated with the corresponding elapsed cycle count, enabling a direct computation of RUL for any rope in the sequence. This dataset aims to support a broad range of machine learning (ML) tasks including RUL regression, damage progression modelling, anomaly detection, and load-conditioned prognostics. The dataset is intended to serve as a benchmark resource for the development and comparison of vision-based condition monitoring (CM) and prognostics algorithms for SFRs.
Anju Rani, Daniel Ortiz-Arroyo, Petar Durdevic
May 4, 2026cs.LG

A Novel Preprocessing-Driven Approach to Remaining Useful Life (RUL) Prediction Using Temporal Convolutional Networks (TCN)

Accurate prediction of Remaining Useful Life (RUL) in aero-engines is vital for predictive maintenance, improved operational reliability, and reduced lifecycle costs. While deep learning approaches have demonstrated strong potential in this area, most existing methods focus primarily on model architecture design and treat input features uniformly, often neglecting the influence of data preprocessing. In this work, we propose a novel preprocessing pipeline that enhances RUL prediction by improving data quality and temporal representation before model training. Our approach leverages complete temporal sequences and generates RUL estimates at each timestep, enabling the model to capture fine-grained degradation dynamics and deliver continuous prognostic insights throughout the engine's operational life. To validate the effectiveness of the proposed pipeline, we conduct experiments on the NASA C-MAPSS dataset. Comparative evaluations against a suite of state-of-the-art neural models including CNN, RNN, LSTM, DCNN, TCN, BiGRU-TSAM, AGCNN, and ATCN, demonstrate that our approach consistently achieves superior accuracy and robustness in aero-engine RUL prediction. These results highlight the critical role of preprocessing in maximizing the effectiveness of neural prognostic models.
Florent Imbert, Tosin Adewumi, Hui Han
Apr 29, 2026cs.LG

Remaining Useful Life Estimation for Turbofan Engines: A Comparative Study of Classical, CNN, and LSTM Approaches

Remaining Useful Life (RUL) estimation is a critical component of Prognostics and Health Management (PHM), enabling proactive maintenance scheduling and reducing unplanned failures in industrial equipment. This paper presents a comparative study of machine learning approaches for RUL estimation on the NASA C-MAPSS turbofan engine dataset: classical baselines (Ridge Regression, Polynomial Ridge, and XGBoost), a 1D Convolutional Neural Network (CNN), and a Long Short-Term Memory (LSTM) network. All models are evaluated on the FD001 and FD003 subsets under an identical preprocessing pipeline to ensure a fair comparison. Among raw-sequence models, the LSTM achieves RMSE of 14.93 and 14.20 on FD001 and FD003 respectively, outperforming the deep LSTM reported by Zheng et al.~\cite{paper} (RMSE 16.14 and 16.18) despite using a simpler single-layer architecture. The 1D CNN achieves RMSE of 16.97 on FD001 and 15.68 on FD003, demonstrating competitive performance on FD003 while producing more conservative RUL predictions on FD001. Ridge Regression is evaluated on raw and engineered features, while other classical models use only engineered inputs. XGBoost achieves an RMSE of 13.36 on FD003, highlighting the competitiveness of nonlinear modeling.
Astitva Goel, Samarth Galchar, Sumit Kanu
Apr 26, 2026cs.LG

Cardiac Stability Theory: An Axiomatically Grounded Framework for Continuous Cardiac Health Monitoring via Smartphone Photoplethysmography

We present Cardiac Stability Theory (CST), an axiomatically grounded framework formally defining cardiovascular health as a stability margin around a cardiac dynamical attractor. From four axioms we derive the Cardiac Stability Index (CSI), a composite scalar in [0,1] integrating the largest Lyapunov exponent, recurrence determinism, and signal entropy via time-delay embedding. The ECG-based model (CSISurrogateV2, CNN-Transformer) achieves R2=0.8788R^2=0.8788, MAE=0.0234=0.0234 on PTB-XL (21,799 recordings). We extend CSI to smartphone PPG via Complementary Domain Transfer (CDT): CSISurrogateV2 generates pseudo-labels for the BUT PPG dataset (48 recordings, 12 subjects), training TinyCSINet (122,849 parameters), achieving MAE=0.0557=0.0557, ρ=0.660ρ=0.660 on the held-out test set (n=1065n=1065 windows) at <30{<}30 ms mobile latency. CDT is validated on BIDMC, Welltory, and RWS-PPG. Paired validation on 5,035 BIDMC windows yields r=0.454r=0.454 (ρ=0.485ρ=0.485, p<10295p<10^{-295}), confirming correlated cardiac stability across modalities. CSI is negatively correlated with age (slope =0.000225= -0.000225 CSI/year, PTB-XL), discriminates atrial fibrillation from normal sinus rhythm (AUROC=0.89=0.89), and is robust under Perturbation Invariance Training (max AUC drop 1.65%). We derive HeartSpan, a longitudinal stability metric relative to population age norms, enabling continuous non-invasive cardiac monitoring from commodity smartphones for longevity tracking and cardiac risk stratification.
Timothy Oladunni, Farouk Ganiyu Adewumi
Apr 22, 2026cs.LG

Efficient Multi-Cohort Inference for Long-Term Effects and Lifetime Value in A/B Testing with User Learning

In streaming platforms churn is extremely costly, yet A/B tests are typically evaluated using outcomes observed within a limited experimental horizon. Even when both short- and predicted long-term engagement metrics are considered, they may fail to capture how a treatment affects users' retention. Consequently, an intervention may appear beneficial in the short term and neutral in the long term while still generating lower total value than the control due to users churn. To address this limitation, we introduce a method that estimates long-term treatment effects (LTE) and residual lifetime value change (ΔERLVΔERLV) in short multi-cohort A/B tests under user learning. To estimate time-varying treatment effects efficiently, we introduce an inverse-variance weighted estimator that combines multiple cohorts estimates, reducing variance relative to standard approaches in the literature. The estimated treatment trajectory is then modeled as a parametric decay to recover both the asymptotic treatment effect and the cumulative value generated over time. Our framework enables simultaneous evaluation of steady-state impact and residual user value within a single experiment. Empirical results show improved precision in estimating LTE and ΔERLVΔERLV and identify scenarios in which relying on either short-term or long-term metrics alone would lead to incorrect product decisions.
Dario Simionato, Andrea Tonon, Mingxue Wang +3
Apr 17, 2026cs.LG

Continuous ageing trajectory representations for knee-aware lifetime prediction of lithium-ion batteries across heterogeneous dataset

Accurate assessment of lithium-ion battery ageing is challenged by cell-to-cell variability, heterogeneous cycling protocols, and limited transferability of data-driven models across datasets. In particular, robust identification of degradation transitions, such as the knee point, and reliable early-life prediction of remaining useful life (RUL) remain open problems. This study proposes a unified framework for battery ageing analysis based on continuous representations of voltage-capacity and capacity-cycle trajectories learned from heterogeneous public datasets (NASA, CALCE, ISU-ILCC). The continuous formulation enables consistent extraction of degradation descriptors, including curvature, plateau length and knee-related metrics, while reducing sensitivity to dataset-specific discretisation. Across more than 250 cells, statistically significant correlations between knee onset and end-of-life (Pearson 0.75-0.84) are observed. Additional early-life analysis confirms that knee-related features retain predictive value when estimated from partial trajectories. Early-life models provide increasingly stable RUL predictions as the number of observed cycles increases, with meaningful predictive performance emerging within the first 5-20 cycles and remain robust under cross-dataset domain shift. The framework integrates continuous modelling, feature extraction and uncertainty-aware prediction, providing an interpretable and dataset-consistent approach demonstrating robustness across heterogeneous dataset types. Compared with conventional discrete or feature-based methods, the proposed representation reduces sensitivity to sampling resolution and improves cross-dataset consistency. The study is limited to laboratory-scale datasets and capacity-based end-of-life definitions.
Agnieszka Pregowska, Stefan Marynowicz