Fault Diagnosis

Autonomous drone swarms deployed for surveillance, environmental monitoring, and infrastructure inspection must maintain reliable coverage of critical assets despite robot failures. This requires multicoverage: each asset must be observed by multiple robots for redundancy, with coverage requirements varying by asset importance. While recent work has solved the centralized problem optimally using integer programming, practical deployments face constraints that demand distributed solutions: robots operate with limited communication ranges, onboard computation restricts global planning, and partial system failures must not cause mission abort. We present a distributed multicoverage algorithm for robot swarms operating with local sensing, local communication, and no global coordination.

With the rapid proliferation of electric vehicles, the safety and reliability of lithium-ion batteries have become critical concerns. Effective anomaly detection is essential for ensuring safe battery operation. However, as battery systems and operating scenarios become increasingly complex, battery fault diagnosis and maintenance require stronger cross-domain adaptability and human-AI collaboration. Traditional fault detection and diagnosis methods are usually designed for specific scenarios and predefined workflows, making them less effective in complex real-world applications. To address the scarcity of open-source battery fault report corpora and the lack of unified maintenance knowledge representation, this study proposes a descriptive text modeling approach for battery signal reports. Monitoring signals, statistical features, anomaly records, and state assessment results are transformed into structured and readable natural language descriptions, forming a language corpus for battery health diagnosis and maintenance. Based on this corpus, we propose VBFDD-Agent, a vehicle battery fault detection and diagnosis agent for automotive-grade battery systems. VBFDD-Agent integrates descriptive battery-state texts, historical case retrieval, local maintenance manuals, and large language model reasoning to generate structured diagnostic results and maintenance recommendations. Experiments show that the proposed framework can accurately perform anomaly monitoring based on descriptive textual representations and provide flexible, efficient, and actionable maintenance suggestions. Expert evaluation further confirms the practical value of the generated recommendations. Overall, VBFDD-Agent extends traditional battery diagnosis from label prediction to interpretable and maintenance-oriented decision support.

Isoperimetric robotic trusses can adapt to different tasks and environments due to their high strength-to-weight ratio and the ability to reconfigure dramatically into new shapes. However, motor failures in operational environments can severely limit capability if not properly addressed. This paper presents a fault-tolerant control framework for an inflatable robotic truss that maintains functionality despite motor failures, demonstrated through three key contributions. First, we extend the kinematic optimization to handle arbitrary combinations of motor failures by imposing equality constraints to ensure failed actuators are not used. Second, we introduce discrete-time control barrier function (DTCBF) constraints that, under the assumed kinematic model, mathematically guarantee structural rigidity while maximizing workspace utilization. Third, we implement closed-loop position control using onboard encoder feedback and a forward-kinematics-based state estimator, improving positional accuracy in the presence of disturbances. We validate our approach through simulation and hardware experiments on a 2D isoperimetric truss testbed. For a 2D configuration with 6 actuators, we demonstrate >62% workspace preservation under single-motor failures, a >22% reduction in tracking RMSE using failure-aware closed-loop control relative to the fully functional open-loop baseline, and a 39% closed-loop RMSE reduction over failure-unaware open-loop control under unmodeled partial actuator degradation. These results establish a foundation for more robust and resilient isoperimetric truss robots operating under degraded actuation.

Fault detection for Deep Neural Networks (DNNs) has received increasing attention in recent years. While more advanced hybrid approaches have been proposed to combine multiple sources of information and outperform earlier techniques, they often incur substantial computational overhead, limiting scalability and practicality in real-world settings. In this paper, we introduce Concept-Aware Fault Detection (CAFD), a learning-based approach that achieves superior fault detection performance by effectively integrating multiple information sources while maintaining practical efficiency. Specifically, CAFD is trained using a carefully selected set of informative features, including model-based signals derived from the DNN's outputs, distance-based features, and a novel concept-based feature, called Concept Failure Ratio (CFR). CFR leverages Vision-Language Models (VLMs) to extract textual concepts from images and quantify the likelihood that their presence is associated with DNN failures. By incorporating this feature, CAFD benefits from complementary semantic information, enabling more effective fault detection. Our results demonstrate that CFR serves as an effective indicator for DNN fault detection. We conduct an extensive empirical evaluation of CAFD, comparing it against five state-of-the-art baselines across three subject DNN models and datasets, including ImageNet. Across a wide range of constrained selection budgets, CAFD consistently outperforms all baselines in Fault Detection Rate (FDR), achieving average FDR improvements of 18.3% across all investigated subjects and budget sizes.

The inspection of electrical power line insulators is essential for ensuring grid reliability and preventing failures caused by damaged or degraded insulation components. In recent years, Unmanned Aerial Vehicles (UAVs) combined with deep learning-based vision systems have emerged as an effective solution for automating this process. However, insulator fault detection remains challenging due to small defect regions, heterogeneous fault patterns, complex backgrounds, and varying imaging conditions. To address these challenges, this paper proposes an optimized YOLO26-MoE, a novel object detection architecture that integrates a sparse Mixture-of-Experts (MoE) module into the high-resolution branch of the YOLO26 detector. The proposed modification enables adaptive feature refinement for subtle and diverse fault patterns while preserving the efficiency of a one-stage detection framework. Hyperparameter optimization, final training, and evaluation were coordinated through a tool-augmented Large Language Model (LLM) agent. The proposed model achieved 0.9900 mAP@0.5 and 0.9515 mAP@0.5:0.95, outperforming the latest YOLO versions. These results demonstrate that the proposed model provides an effective and reliable solution for UAV-based insulator fault detection.

Ensuring the reliability and resilience of modern web applications remains a critical challenge due to increasing system complexity and dynamic runtime environments. This study proposes a modular self-healing framework based on the monitor-analyze-plan-execute over a shared knowledge base (MAPE-K) model, integrated with an AutoFix-inspired mechanism for adaptive fault recovery. Using a design and development research (DDR) approach, the system was implemented and evaluated through controlled fault injection experiments across twenty runtime failure scenarios, including service crashes, memory leaks, and database disconnections. Experimental results demonstrate that the proposed framework achieved a mean fault detection F1-score of 90.7% and a recovery success rate of 93.2%. The AutoFix module reduced the average time-to-recovery (TTR) by 56.2%, achieving an average recovery time of 3.92 seconds. System throughput was maintained between 88% and 95% during fault conditions, with only a 3.1% increase in response time. Additionally, iterative feedback mechanisms improved recovery efficiency by 18.6% over multiple cycles. These findings indicate that the proposed framework provides a practical and extensible approach to enhancing fault tolerance in web applications through feedback-driven adaptation. While the current implementation relies on predefined recovery strategies, the integration of learning-oriented feedback establishes a foundation for future development of more autonomous self-healing systems.

Large Language Model (LLM) training is frequently interrupted by a heterogeneous spectrum of failures, from common GPU crashes to catastrophic cluster-wide outages. Existing checkpointing systems rely on monolithic, single-tier storage backend, forcing a trade-off between state-saving overhead and recovery speed. We propose TierCheck, a cluster-aware tiered checkpointing system that aligns storage placement with failure heterogeneity. TierCheck adopts a three-tier design that maintains lightweight differential checkpoints in local and peer memory for fast localized recovery, while asynchronously migrating heavyweight base checkpoints to remote persistent storage. It also ensures strict global consistency across tiers without stalling training, and achieves fast cluster-aware checkpoint restoration during recovery. Evaluations on models up to 40 billion parameters show that TierCheck achieves low training overhead, reduces end-to-end checkpointing time to under 10s, and supports high-frequency checkpointing, ultimately striking an optimal balance between low-overhead persistence and fast recovery.

We address concurrency control for LLM agents sharing mutable state over HTTP, where agents cannot be modified to declare read sets. S-Bus is an HTTP middleware whose central mechanism, a server-side DeliveryLog, reconstructs each agent's read set at commit time from observed HTTP GET traffic. The consistency property it provides -- Observable-Read Isolation (ORI), a partial causal consistency over the HTTP-observable read projection -- prevents Structural Race Conditions in dedicated-shard topologies. Three contributions. (C1) DeliveryLog mechanism with three-tier mechanised evidence: TLAPS proves ReadSetSoundness and ORICommitSafety (modulo one typing axiom); exhaustive TLC at N=3 explores 20,763,484 states with zero violations; Dafny discharges 9 inductive lemmas. (C2) Empirical safety parity against PostgreSQL 17 SERIALIZABLE and Redis 7 WATCH/MULTI: zero Type-I corruptions across 884,110 commit attempts (427,308 under active contention). (C3) ORI is semantically neutral in dedicated-shard workloads but harmful in single-shard collaborative writing because preservation propagates concurrent contradictions. v2 update: the PH-3 LLM judge is now independently validated against a human annotator (Zahid Hussain, Mindgigs Peshawar) on 400 (step, shard) pairs at strict kappa=0.93 (n=93, 96.8% raw agreement). Inter-LLM-judge agreement is kappa=0.46 (boundary variance). Agent self-reports over-claim shard usage by 32% (LLM judge) to 49% (human annotator). The SJ-v4 semantic-quality rubric remains single-judge LLM-only. Source code, formal proofs, harness, annotation data: https://github.com/sajjadanwar0/sbus

Training and evaluating false data injection attack (FDIA) detectors for power systems is constrained by data scarcity. Operational grid measurements are commercially sensitive, and hand-crafted attacks fail to capture complex distributional structures imposed by network physics. We present \textsc{GenAI-FDIA}, a framework benchmarking a pool of $P{=}20$ architectures for physics-compliant FDIA synthesis, spanning Wasserstein GANs, MMD-VAEs, normalising flows, diffusion models, and cross-family hybrids. These are evaluated across three IEEE testbeds (14-bus DC, 30-bus DC, and 14-bus AC) under a 60/20/20 chronological split using data-driven Bad Data Detection (BDD) threshold calibration. Our empirical results verify that these models generate high-fidelity attacks, with all architectures achieving evasion rates of $ε_{\text{BDD}} \ge 86.6\%$ on the 14-bus network; additionally, limiting an attacker's topological knowledge induces a measurable degradation in stealthiness ($p \le 0.0022$). Crucially, we identify a previously unreported failure mode: applying affine physics projections directly in normalised feature spaces critically displaces the attack vector, collapsing BDD evasion from ${\sim}55\%$ to $<\!2\%$ on the 30-bus testbed. We resolve this via a novel inference-time harmoniser, restoring full stealthiness ($ε_{\text{BDD}}{=}100\%$) across all physics-informed variants without retraining. Finally, we isolate a covariance-collapse phenomenon ($κ\approx {-}0.076$) within advanced hybrid architectures and rectify it through 50-epoch warm-up schedules ($κ\to 0.785$, $Δ\text{MMD}={-}3.1\%$). Ultimately, \textsc{GenAI-FDIA} delivers a robust recovery blueprint applicable to any physics-constrained generative model deployed for power-system security.

Multimodal sensor fusion has demonstrated remarkable performance improvements over unimodal approaches in 3D object detection for autonomous vehicles. Typically, existing methods transform multimodal data from independent sensors, such as camera and LiDAR, into a unified bird's-eye view (BEV) representation for fusion. Although effective in ideal conditions, this strategy suffers from substantial performance deterioration when camera or LiDAR data are missing, corrupted, or noisy. To address this vulnerability, we develop a framework-agnostic fusion module for camera and LiDAR data that allows for handling cases when one of the two modalities is missing or corrupted. To demonstrate the effectiveness of our module, we instantiate it in BEVFusion [1], a well-established framework to combine camera and LiDAR data for 3D object detection. By means of quantitative experiments on the MultiCorrupt dataset, we demonstrate that our module achieves favorable performance improvements under scenarios of missing and corrupted modalities, substantially outperforming existing unified representation approaches across a wide range of sensor deterioration scenarios and reaching state-of-the-art performance in scenarios of corrupted modality due to extreme weather conditions and sensor failure.

Pre-training large language models on massive GPU clusters has made hardware faults routine rather than rare, driving the need for resilient training systems. Yet existing frameworks either focus on specific parallelism schemes or risk drifting away from a failure-free training trajectory. We propose ReCoVer, a resilient LLM pre-training system that upholds a single invariant: each iteration keeps the number of microbatches constant, ensuring per-iteration gradients remain stochastically equivalent to a failure-free run. The framework is organized as three decoupled protocol layers: (1) Fault-tolerant collectives that isolate faults from propagating across replicas; (2) in-step fine-grained recovery that preserves intra-iteration progress and prevents gradient corruption; (3) versatile-workload policy that dynamically redistributes microbatch quotas across the survivors. The design is parallelism-agnostic, integrating directly with both 3D parallelism and Hybrid Sharded Data Parallel (HSDP) as a drop-in substrate. We evaluate our implementation on end-to-end pre-training tasks for up to 512 GPUs, ReCoVer successfully preserves the training trajectory from a failure-free reference despite of 256 GPUs lost spread across the run. For comparison with checkpoint-and-restart baselines, ReCoVer demonstrates $2.23\times$ higher effective throughput after successive failures. This advantage results in ReCoVer processing 74.9% more tokens at 234 GPU-hours, with the gap widening as the training prolongs.

Cyber-physical system (CPS) forecasting models depend on sensor streams with noisy, biased, missing, or temporally misaligned readings, yet standard forecasting evaluation often selects models by nominal error without showing whether they remain robust under such faults. We introduce SensorFault-Bench, a shared CPS-grounded sensor-fault stress-test protocol for evaluating forecasting architectures and robustness-improvement methods, and an operational taxonomy organizing the method comparison. Across four real-world datasets and eight scored scenarios governed by a standardized severity model, it reports worst-scenario degradation, clean mean squared error (MSE), and worst-scenario fault-time MSE, separating relative robustness from absolute error. A disjoint fault-transfer split lets explicit fault-training methods train on adjacent fault families while evaluation uses separate benchmark scenarios. Empirically, forecasting architectures favored by clean MSE can degrade sharply under faults, and clean-MSE rankings can disagree with worst-scenario fault-time error rankings. Chronos-2, the evaluated zero-shot foundation-model representative, matches or trails the last-value naive forecaster in clean MSE on the two single-target datasets and has the largest worst-scenario degradation on ETTh1 and Traffic, where all channels are forecast targets. For the evaluated robustness-improvement method set, paired deltas show selective degradation reductions: projected gradient descent adversarial training and randomized training lead where value faults dominate observed degradation, while fault augmentation leads where availability faults dominate. SensorFault-Bench provides open-source code, documented data access, and reproduction and extension guides, so new datasets, architectures, and robustness-improvement methods can be evaluated under the same CPS sensor-fault robustness protocol.

Machine learning classifiers in dynamic environments face concept drift -- changes in the data-generating process that degrade performance. Conventional evaluation via static test sets or noise perturbations fails to preserve causal dependencies in tabular data, often producing causally invalid assessments. Post-hoc tools like SHAP and LIME offer correlational insights that may not reflect the causal mechanisms driving model failure. We propose a framework that complements existing drift detection by leveraging Structural Causal Models as "Digital Twins" of data-generating processes, enabling precise causal interventions while preserving structural dependencies. Our technique, Causal Parametric Drift Simulation, stress-tests classifiers to identify vulnerabilities before deployment. Experiments on the Open Sourcing Mental Illness (OSMH) dataset demonstrate that this approach exposes latent vulnerabilities invisible to standard statistical monitors.

Unmanned underwater vehicles (UUVs) operate persistently in communication-constrained environments, thus requiring high-level autonomous fault-tolerant control under faulty operating conditions. Existing approaches rely heavily on predefined hard-coded rules and struggle to achieve effective fault-tolerant control against unforeseen faults. Although large language models (LLMs) possess powerful cognitive and reasoning capabilities, their inherent hallucinations remain a major obstacle to their application in UUV control systems. This paper proposes an intelligent control method based on the LASSA (LLM-based Agent with Solver, Sensor and Actuator) architecture. Within this architecture, an LLM identifies unknown faults and accomplishes task replanning via autonomous reasoning without hard-coded rules; the intelligent agent undertakes perception, scheduling and decision evaluation; the solver verifies physical boundary feasibility constraints prior to command transmission to the actuators. This architecture suppresses physically infeasible LLM hallucinations and ensures interpretable, verifiable decision-making. Moreover, it enables fast-slow dual closed-loop collaborative control, where the slow loop undertakes high-level dynamic decision-making and the fast loop guarantees high-frequency real-time control, simultaneously balancing decision intelligence and control timeliness. Lake experiments under normal and lower-rudder-fault conditions show that the framework detects trajectory tracking abnormalities, replans the route by adjusting the turning radius from 4m to 12m and reducing speed from 2kn to 1kn, passes all three solver constraints on the first invocation, and guides the UUV to complete the full mission; under normal conditions no false fault alarms are raised throughout the run.

We propose a new numerical method to estimate the fault tolerance of failure modes in digital circuit structures with a generative network sampling technique. From a random input of generated bitwise configurations of ideally digitalised analog currents in the digital circuit design with classical logical gates, expected output currents are compared to the realistic signals of a numerical experiment at the discriminator part of the Generative Adversarial Network (GAN) to calculate the deviation from ideal digital electronic signals, including various error modes, such as missing or interchanged logical devices. From the present analysis of a representation of the GAN in terms of complex variables, it is possible to evaluate the robustness in electronic designs by differentiating the impact of failure modes associated with different classical logical elements in the circuit.

Large language model (LLM) agents increasingly collaborate over peer-to-peer networks to improve their reliability. However, these same interactions can also become a source of vulnerability, as unreliable or Byzantine agents may sway neighboring agents toward incorrect conclusions and degrade overall system performance. Existing methods rely on leader-based coordination or self-reported confidence, both of which are susceptible to adversarial manipulation. We study decentralized LLM multi-agent systems (LLM-MAS) and propose Self-Anchored Consensus (SAC), a fully decentralized iterative filter-and-refine protocol in which agents iteratively exchange responses, locally evaluate and filter unreliable messages, and refine their own outputs. We present $(F{+}1)$-robustness conditions for the communication graph that ensure honest agents preserve and propagate reliable information despite Byzantine influence. Experiments on mathematical and commonsense reasoning benchmarks show that SAC effectively suppresses Byzantine influence and consistently improves performance across diverse communication topologies, whereas prior methods degrade under adversarial conditions.

Monitoring complex industrial assets relies on engineer-authored symbolic rules that trigger based on sensor conditions and prompt technicians to perform corrective actions. The bottleneck is not detection but response: translating rules into maintenance steps requires asset-specific knowledge gained through years of practice. We investigate whether LLMs can serve as decision support for this rule-to-action step and introduce \ours{}, a benchmark of 6{,}690 expert-validated multiple-choice questions from 118 rule-action pairs across 16 asset types. We contribute (i) a symbolic-to-MCQA pipeline normalizing rules to Disjunctive Normal Form with embedding-based distractor sampling, (ii) five variants probing distinct failure modes (Pro, Pert, Verbose, Aug, Rationale), and (iii) a benchmark of 29 LLMs and 4 embedding baselines. A human evaluation (9 practitioners, mean 45.0%) confirms \ours{} requires specialist knowledge beyond operational experience. Three findings stand out. The frontier has closed: the top three LLMs lie within one Macro point, with Bradley-Terry Elo placing claude-opus-4-6 30 points above the next model. Yet \ours{},Pro exposes brittleness, with every model losing 13--60% relative accuracy under distractor expansion. \ours{},Aug exposes pattern-matching: under condition inversion, frontier models still select the original answer 49--63% of the time. The deployment bottleneck is not capability but calibration: frontier models handle template-style fault detection but break under structural perturbation.

Systolic arrays are the dominant compute fabric for neural network inference. Prior work has addressed column-level fault detection efficiently with uniform test patterns, but row-level (PE-level) fault localization within a faulty column remains open without resorting to hardware redundancy. The fundamental obstacle is that uniform test inputs destroy per-row signatures: any test that activates every row equally cannot distinguish which row is the source of an observed deviation. In this paper, we propose a lightweight, purely algorithmic remedy based on coprime test vectors. By assigning pairwise coprime integers as test-input entries, a permanent weight-register fault produces a deviation whose divisibility signature uniquely identifies the faulty row. Under a general bounded error model, a single test pass localizes the faulty row with high probability. This error model covers a broader class of faults than what prior dataflow-aware testing work has primarily emphasized. When one round is insufficient, a second pass using a ratio computation achieves exact localization; for the special case of single-bit errors, odd coprime entries guarantee exact localization in one round. For INT16 arithmetic, a single test pass covers array sizes up to $256{\times}256$ with localization probability above $0.98$, at a test cost under $1\%$ of one inference GEMM tile.

Abrupt cable severance in multi-UAV slung-load transport redistributes load and changes the active constraint set, leaving limited time for fault diagnosis and reconfiguration. Existing controllers rely on coordinated force allocation, peer-state exchange, or fixed cable topology, and therefore lack a certified decentralized recovery mechanism for unannounced severance. We present a passive architecture that routes each vehicle's measured cable tension directly into its altitude thrust command, $T_i^{\mathrm{ff}}=T_i$, while a surrounding proportional-derivative, anti-swing, and projection cascade preserves local tracking feasibility. The main contribution is a conditional hybrid practical input-to-state-stability certificate that composes a slack-excursion-bounded taut-cable reduction, bounded post-severance Lyapunov jumps, inter-fault decay, and per-fault-cycle contraction $ρ\in (0,1)$ into an explicit recovery envelope under stated actuator, slack, and dwell assumptions. We validate the controller in Drake multibody simulation with five vehicles, a 10 kg payload, Kelvin-Voigt cables, Dryden wind, and single- and dual-severance schedules: the closed loop attains 0.312-0.328 m RMSE, 76.1-95.2 mm peak sag, and recovery within one payload-pendulum period. Disabling the identity inflates cruise error by 34-39% and peak sag by 3.6x-4.0x, identifying local tension feed-forward as the dominant passive recovery mechanism in the tested decentralized cascade.

Mechanical equipment forms the critical backbone of modern industrial production, yet domain shift severely limits the generalization of deep learning based fault diagnosis models across different equipment and operating conditions.Inspired by the success of foundation models in achieving zero-shotgeneralization, we propose YOTOnet (You Only Train Once), a novel architecture specifically designed for cross-domain fault diagnosis in mechanical equipment.YOTOnet comprises three core components: (1) a physics-aware Invariant Feature Distiller that extracts domain-agnostic representations using multi-scale dilated convolutions and FFT-based time-frequency fusion,(2) Domain-Conditioned Sparse Experts (DC-MoE) that adaptively route inputs to specialized processors via learned gating without external meta-data, and (3) a dual-head classification system with auxiliary supervision.Extensive validation on five public bearing datasets (CWRU, MFPT, XJTU,OTTAWA, HUST) through 30 cross-dataset protocols demonstrates the superiority of YOTOnet compared with other state-of-the-art methods. Critically, we observe a clear scaling effect-average test F1 improves from 0.5339(1 training dataset) to 0.705 (4 datasets), with a clear gain when moving from 3 to 4 datasets. These findings provide empirical evidence that foundation model principles can enable robust, train-once deployment for industrial fault diagnosis.

Automated program repair at repository scale requires an agent to locate a fault among thousands of files and synthesize a correct patch. Existing graph-based agents represent how a repository is organized into files, classes, and functions, but they do not model how variable values flow within a procedure, which leaves the agent without the semantic precision that function-level and line-level localization demand. We present ARISE (Agentic Repository-level Issue Solving Engine), a framework-agnostic toolset that builds a multi-granularity program graph, extending structural relationships down to statement-level nodes connected by intra-procedural definition-use edges, and exposes it through a three-tier tool API that mounts on any tool-use agentic framework. The central primitive is data-flow slicing, a queryable agent tool that traces in a single call which statements define or consume a variable of interest. On SWE-bench Lite (300 real GitHub issues across 11 Python repositories) with the open-source Qwen2.5-Coder-32B-Instruct backbone, mounting ARISE on SWE-agent as the host resolves 22.0% of issues (66/300), a 4.7 percentage-point gain over the unmodified SWE-agent baseline under the identical backbone and host. We show this gain is largely attributable to sharper localization, with Function Recall@1 (R@1) rising from 0.43 to 0.60 (a 40% relative gain) and Line R@1 from 0.26 to 0.41 (a 58% relative gain). Controlled ablations attribute the improvement to the data-flow graph rather than the tool schema, and we further mount the same toolset on a second host framework to study its portability. Decoupled from any single scaffold, the graph builder and slicing API form a drop-in toolset for future repair research.

Transformers now underpin critical AI systems across industry and research. Yet their faults can silently alter model behavior without runtime errors, and existing techniques offer little support for tracing these failures to their component and root cause. Such faults evade detection because loss and numerical values stay normal, and the visible symptom rarely identifies the component responsible. We present DEFault++, a hierarchical learning-based technique that first detects a fault, then identifies the affected component, and finally the cause within it, helping developers effectively debug transformer models. DEFault++ organizes component-level runtime measurements with a Fault Propagation Graph (FPG), a structural prior over the architecture's dependency paths, and reports the evidence behind each diagnosis. To train and evaluate it, we construct DEFault-bench, a benchmark of 5,556 labeled runs from mutation testing across seven models, nine tasks, and both encoder and decoder architectures. DEFault++ improves fault detection over four prior techniques, reaching an F1 of 0.826--0.909, and in a developer study with 21 participants, it raises repair accuracy from 57.1% to 83.3%. These results show that transformer fault diagnosis benefits from component-level measurements and architecture-aware reasoning rather than model-level behavior alone, and DEFault-bench provides a foundation for further research on transformer fault diagnosis.

Software quality assurance remains a major challenge in industrial environments, where large-scale and long-lived systems inevitably accumulate defects. Identifying the location of a fault is often time-consuming and costly, particularly during maintenance phases when developers must rely primarily on textual bug reports rather than complete runtime or code-level context. In this study, we investigated if artificial intelligence can support fault localization using only the natural-language content of bug reports. By relying only on textual information, our approach requires no access to source code, execution traces, or static analysis artifacts, making it directly deployable within existing industrial maintenance workflows. We framed fault localization as a supervised text classification problem and evaluated three traditional machine learning models (Logistic Regression, Support Vector Machine, and Random Forest) and two fine-tuned transformer-based language models (RoBERTa-Base and Distil-RoBERTa). Our evaluation used proprietary data from ABB Robotics in Sweden, comprising five years of resolved industrial bug reports, each linked to its verified code fix. This setting allowed us to assess model effectiveness under realistic industrial constraints. Our results showed that traditional models using term frequency-inverse document features consistently outperformed the fine-tuned language models on this dataset, while data augmentation improved Random Forest performance. These findings challenge the assumption that transformer-based models universally outperform classical approaches in industrial contexts with domain-specific data. We demonstrated that historical bug reports can be systematically used for text-based, artificial intelligence-assisted fault localization, providing a scalable, low-cost, and empirically grounded complement to common debugging practices in industry.

Fault location in distribution grids is critical for reliability and minimizing outage durations. Yet, it remains challenging due to partial observability, given sparse measurement infrastructure. Recent works show promising results by combining Recurrent Neural Networks (RNNs) and Graph Neural Networks (GNNs) for spatio-temporal learning. Still, many modern GNN architectures remain untested for this grid application, while existing GNN solutions have not explored GNN topology definitions beyond simply adopting the full grid topology to construct the GNN graph. We address these gaps by (i) systematically comparing a newly proposed graph-forming strategy (measured-only) to the traditional full-topology approach, and (ii) introducing STGNN (Spatio-temporal GNN) models based on GraphSAGE and an improved Graph Attention (GATv2), for distribution grid fault location; (iii) benchmarking them against state-of-the-art STGNN and RNN baselines on the IEEE 123-bus feeder. In our experiments, all evaluated STGNN variants achieve high performance and consistently outperform a pure RNN baseline, with improvements up to 11 percentage points F1. Among STGNN models, the newly explored RGATv2 and RGSAGE achieve only marginally higher F1 scores. Still, STGNNs demonstrate superior stability, with tight confidence intervals (within +/- 1.4%) compared to the RNN baseline (up to +/- 7.5%) across different experiment runs. Finally, our proposed reduced GNN topology (measured-only) shows clear benefits in both (i) model training time (6-fold reduction) and (ii) model performance (up to 11 points F1). This suggests that measured-only graphs offer a more practical, efficient, and robust framework for partially observable distribution grids.

Fault diagnosis under unseen operating conditions remains highly challenging when labeled data are scarce. Semi-supervised domain generalization fault diagnosis (SSDGFD) provides a practical solution by jointly exploiting labeled and unlabeled source domains. However, existing methods still suffer from two coupled limitations. First, pseudo-labels for unlabeled domains are typically generated primarily from knowledge learned on the labeled source domain, which neglects domain-specific geometric discrepancies and thus induces systematic cross-domain pseudo-label bias. Second, unlabeled samples are commonly handled with a hard accept-or-discard strategy, where rigid thresholding causes imbalanced sample utilization across domains, while hard-label assignment for uncertain samples can easily introduce additional noise. To address these issues, we propose a unified framework termed domain-aware hierarchical contrastive learning (DAHCL) for SSDGFD. Specifically, DAHCL introduces a domain-aware learning (DAL) module to explicitly capture source-domain geometric characteristics and calibrate pseudo-label predictions across heterogeneous source domains, thereby mitigating cross-domain bias in pseudo-label generation. In addition, DAHCL develops a hierarchical contrastive learning (HCL) module that combines dynamic confidence stratification with fuzzy contrastive supervision, enabling uncertain samples to contribute to representation learning without relying on unreliable hard labels. In this way, DAHCL jointly improves the quality of supervision and the utilization of unlabeled samples. Furthermore, to better reflect practical industrial scenarios, we incorporate engineering noise into the SSDGFD evaluation protocol. Extensive experiments on three benchmark datasets demonstrate that...

Fault detection and diagnosis are critical for the optimal and safe operation of industrial processes. The correlations among sensors often display non-Euclidean structures where graph neural networks (GNNs) are widely used therein. However, for large-scale systems, local, global, and dynamic relations extensively exist among sensors, and traditional GNNs often overlook such complex and multi-level structures for various problems including the fault diagnosis. To address this issue, we propose a structure-aware multi-level temporal graph network with local-global feature fusion for industrial fault diagnosis. First, a correlation graph is dynamically constructed using Pearson correlation coefficients to capture relationships among process variables. Then, temporal features are extracted through long short-term memory (LSTM)-based encoder, whereas the spatial dependencies among sensors are learned by graph convolution layers. A multi-level pooling mechanism is used to gradually coarsen and learn meaningful graph structures, to capture higher-level patterns while keeping important fault related details. Finally, a fusion step is applied to combine both detailed local features and overall global patterns before the final prediction. Experimental evaluations on the Tennessee Eastman process (TEP) demonstrate that the proposed model achieves superior fault diagnosis performance, particularly for complex fault scenarios, outperforming various baseline methods.

Robotic manipulators for aerospace applications require a delicate balance between lightweight construction and fault-tolerant operation to satisfy strict weight limitations and ensure reliability in remote, hazardous environments. This paper presents Time-Division Multiplexing Actuation (TDMA), a practical approach for tendon-driven robots that significantly reduces actuator count while preserving high torque output and intrinsic fault tolerance. The key hardware employs a vertically-stacked rotational selection structure that integrates self-rotating TDM motors for rapid configuration, electromagnetic clutches enabling sub-0.1 second engagement, a worm gear reducer for enhanced load capacity and self-locking capability, and a dual-encoder system for precise, long-term positioning. Leveraging TDMA, the proposed MuxArm achieves a self-weight of 2.17 kg, supports an actuator driving capacity of 10 kg, and maintains end-effector accuracy up to 1% of its length, even under partial servo failure. Additionally, an actuation space trajectory planning algorithm is developed, enabling fault-tolerant control and reducing tendon load by up to 50% compared to conventional methods. Comprehensive experiments demonstrate MuxArm's robust performance in diverse settings, including free-space, cluttered, and confined environments.

In the maintenance of complex systems, fault trees are used to locate problems and provide targeted solutions. To enable fault trees stored as images to be directly processed by large language models, which can assist in tracking and analyzing malfunctions, we propose a novel textual representation of fault trees. Building on it, we construct a benchmark for multi-turn dialogue systems that emphasizes robust interaction in complex environments, evaluating a model's ability to assist in malfunction localization, which contains $3130$ entries and $40.75$ turns per entry on average. We train an end-to-end model to generate vague information to reflect user behavior and introduce long-range rollback and recovery procedures to simulate user error scenarios, enabling assessment of a model's integrated capabilities in task tracking and error recovery, and Gemini 2.5 pro archives the best performance.

Reliable detection of bearing faults is essential for maintaining the safety and operational efficiency of rotating machinery. While recent advances in machine learning (ML), particularly deep learning, have shown strong performance in controlled settings, many studies fail to generalize to real-world applications due to methodological flaws, most notably data leakage. This paper investigates the issue of data leakage in vibration-based bearing fault diagnosis and its impact on model evaluation. We demonstrate that common dataset partitioning strategies, such as segment-wise and condition-wise splits, introduce spurious correlations that inflate performance metrics. To address this, we propose a rigorous, leakage-free evaluation methodology centered on bearing-wise data partitioning, ensuring no overlap between the physical components used for training and testing. Additionally, we reformulate the classification task as a multi-label problem, enabling the detection of co-occurring fault types and the use of prevalence-independent metrics based on the ROC curve. Beyond preventing leakage, we also examine the effect of dataset diversity on generalization, showing that the number of unique training bearings is a decisive factor for achieving robust performance. We evaluate our methodology on four widely adopted datasets: Case Western Reserve University (CWRU), Paderborn University (PU), University of Ottawa (UORED-VAFCLS) and Hanoi University of Science and Technology (HUST bearing). This study highlights the importance of leakage-aware evaluation protocols and provides practical guidelines for dataset partitioning, model selection, and validation, fostering the development of more trustworthy ML systems for industrial fault diagnosis applications.

Non-Intrusive Load Monitoring (NILM) offers a cost-effective method to obtain fine-grained appliance-level energy consumption in smart homes and building applications. However, the increasing adoption of behind-the-meter (BTM) energy sources such as solar panels and battery storage poses new challenges for conventional NILM methods that rely solely on at-the-meter data. The energy injected from the BTM sources can obscure the power signatures of individual appliances, leading to a significant decrease in NILM performance. To address this challenge, we present DualNILM, a deep multi-task learning framework designed for the dual tasks of appliance state recognition and injected energy identification. Using a Transformer-based architecture that integrates sequence-to-point and sequence-to-sequence strategies, DualNILM effectively captures multiscale temporal dependencies in the aggregate power consumption patterns, allowing for accurate appliance state recognition and energy injection identification. Extensive evaluation on self-collected and synthesized datasets demonstrates that DualNILM maintains an excellent performance for dual tasks in NILM, much outperforming conventional methods. Our work underscores the framework's potential for robust energy disaggregation in modern energy systems with renewable penetration. Synthetic photovoltaic augmented datasets with realistic injection simulation methodology are open-sourced at https://github.com/MathAdventurer/PV-Augmented-NILM-Datasets.

Industry is moving toward autonomous, network-connected machines that detect and adapt to changing conditions, including hardware faults. Conventional fault-tolerant design duplicates hardware and reroutes control logic; reinforcement learning (RL) offers a learning-based alternative. This paper presents the first systematic comparison of two RL algorithms -- Proximal Policy Optimization (PPO) and Soft Actor-Critic (SAC) -- for integrating fault tolerance into control. Beyond algorithm choice, we investigate four knowledge-transfer strategies: retaining or discarding model parameters, and retaining or discarding storage contents. Performance is evaluated in two Gymnasium environments: Ant-v5 and FetchReachDense-v3. Results show rapid, fault-specific recovery with clear trade-offs. In Ant-v5, retaining PPO's parameters boosts early returns and remains the safest choice across all faults, while retaining SAC's parameters yields mixed outcomes. SAC's early performance further depends on whether the replay buffer is retained: beneficial when prior experiences match current dynamics, but harmful when they diverge. In FetchReachDense-v3, discarding both PPO's and SAC's parameters was most effective under sensor corruption. Across tasks, both algorithms recover near-normal performance within minutes in low-dimensional settings and within days in high-dimensional settings, highlighting a clear trade-off between adaptation speed and asymptotic performance. These findings demonstrate that RL can deliver robust fault tolerance and offer practical guidelines.

Quantized Vision-Language-Action (VLA) models expose a weight-fault surface: Rowhammer-style faults can corrupt deployed INT8 bits. We present the first bit-flip attack on a VLA: a few gradient-selected flips reduce closed-loop success to $0\%$, while hundreds of random flips are harmless. Across four model variants spanning three action-head families, damaging bits concentrate in a few action-generating layers, but the empirical budget depends sharply on the head: direct regression and token policies fall in $1$--$5$ flips, whereas the evaluated flow-matching policies require ${\sim}100$--$300$. Our fixed-direction manifold-escape loss cuts \pizero{}'s budget from ${\sim}1000$ to ${\sim}100$ flips, and a matched five-direction sweep shows that the attack is not specific to an all-positive direction. On a direct head, protecting $3.1\%$ of weights preserves $60\%$ success at $K{=}100$, and protecting $5.3\%$ moves the open-loop break threshold from 3 to 100 flips. Finally, task-calibrated emulated $K{=}100$ flips yield $0/20$ real-robot successes, versus $14/20$ clean and $16/20$ global-random. Weight integrity is therefore a security boundary for embodied foundation models. Code is included as ancillary material.

We consider grassroots platforms -- distributed systems of agents consisting of people identified by self-chosen public keys and their machines (smartphones) -- and wish to make them secure against \emph{major faults}: the loss of their private keys and/or their smartphones. As grassroots platforms have no global resource to rely on for recovery, our peer-based solution is based on: (\ia) \emph{a grassroots social graph} in which agents establish and maintain friendships; (\ib) \emph{identity custodians}, designated by each person, and (\ic) \emph{state custodians}, which are grassroots platform-specific. Upon a person experiencing identity loss, and given a willing supermajority of the identity custodians of the person, the friends of the person replace the old public key with the new one across the graph and restore friendships, where all friends serve as state custodians for the social graph. Choosing a new keypair, obtaining a new smartphone, and convincing identity custodians to will a change of key all happen ``off-chain''. Recovery from machine loss without loss of key (e.g. smartphone run over by truck, or its memory wiped) is simpler, requiring only the help of state custodians. We specify the social graph and its secure version as guarded multiagent atomic transactions, and implement the secure social graph via communicating volitional agents, an eventually synchronous message-passing model one step closer to implementation. We prove the implementation maps runs with recoverable faults to correct runs of the specification. We follow a similar path for grassroots coins and bonds, showing a common core as well as the platform-specific aspects of state recovery: a currency's single-writer log is recovered exactly, the recovered sovereign resuming without double-spending.