Industrial Automation
Latest papers
17 papers0 papers in the last four weeks, against 1 the four weeks before. 0.0% of all new papers.
Integrated Remote Operation Centres (IROCs) are emerging as the architectural frontier of Industry 4.0 for capital-intensive sectors such as mining, oil and gas, and energy. Yet two intertwined gaps constrain their evolution towards full autonomy. First, no integrated agentic architecture has been proposed for mining IROCs that orchestrates Supervisory Control and Data Acquisition systems, digital twins, predictive analytics and human-machine interfaces under safety-critical constraints. Second, no evaluation framework jointly addresses the real-time, Health-Safety-Environment, regulatory-auditability and cost-per-decision requirements that govern industrial agentic deployments. This paper makes four contributions. It synthesises industry needs and quantified gains documented in analogous industries that motivate an agentic approach to mining IROCs. It introduces EI2ROC, a three-tier multi-agent architecture combining a Large Language Model orchestrator with specialised monitoring and production-capacityprediction agents communicating through a Model Context Protocol-style tool interface. It provides a critical review of agentic evaluation along six orthogonal dimensions and identifies the industrial blind spot of current benchmarks. Finally, it proposes a multi-dimensional benchmarking framework for industrial agentic AI comprising scenario library, harness, metrics and humancalibration protocol. The paper states explicitly which components are implemented in the current prototype, which belong to the proposed reference design and which remain future work, and reports preliminary cost and latency observations from an operating site. Together, EI2ROC and the benchmarking framework constitute a methodological blueprint transferable across CAPEX intensive industries.
MaCoPlanner: LLM-Assisted Manual-Compiled Task Planning with Proactive Safety Verification for Robotic Industrial Panel Operation
Robotic industrial panel operation requires not only accurate control localization but also compliance with operating procedures, safety rules, and device-state constraints distributed across heterogeneous manuals. This study presents MaCoPlanner, a task-planning framework built on knowledge compiled from equipment manuals that converts equipment manuals into a typed intermediate representation, retrieves task- and state-relevant evidence, and uses it to support plan generation. Before actuation, candidate plans are symbolically rolled out and checked against procedural and state-transition constraints; detected violations are localized and returned for targeted repair, while unresolved plans are rejected. A separate execution interface grounds verified symbolic actions to physical controls and updates the device state. Under an independent evaluation oracle, MaCoPlanner achieves a final violation rate of 2.7%, and 26.3% of the runs in the repair analysis are rejected after exhausting the refinement budget. Compared with Raw-Manual, task success increases from 62.8% to 84.4% on Level-2 tasks and from 25.9% to 43.2% on Level-3 tasks. Experiments on a controller-panel simulator without an attached industrial load further demonstrate integrated execution feasibility under representative interaction conditions, without claiming industrial deployment readiness.
RAG-Based Auto-Configuration for Industrial Fieldbus Devices
Industrial device commissioning requires engineers to manually extract hundreds of protocol-specific parameters from heterogeneous PDF manuals and transcribe them into supervisory control systems, a time-intensive, error-prone workflow. This paper presents SysName, a production-oriented pipeline that automates device configuration end-to-end for Modbus RTU, OPC-UA, Profibus DP, and CANopen. It builds a hybrid dense-sparse retrieval index augmented by an ontology graph derived from ECLASS, AAS, and SOSA/SSN, using a BGE-M3 encoder with a cross-encoder reranker to surface relevant manual passages. A local LLM (T=0.1) generates ontology-aligned JSON-LD configurations via protocol-specific prompts and a four-step repair pipeline. A two-stage abstention gate, combining a reranker-score threshold and an IRI resolution ratio, blocks unsafe LLM invocations and filters low-coverage configurations before SHACL validation. On a gold set of 28 field-level queries, the hybrid retriever reaches 0.96 HitRate@10, and the reranker raises MRR@10 from 0.56 to 0.63 with perfect score separation for abstention. The generator attains field-level F1=0.87 with exact match on 9 of 12 runs. End-to-end runs on an H100 GPU complete in 2.6-6.6s per device with zero unsafe writes and zero silent failures on a five-device benchmark; every unsuccessful run is flagged by abstention or deployment verification. Component-wise evaluation localises the single systematic failure to OPC-UA generation, invisible to end-to-end metrics alone. A case study commissions a physics-simulated Universal Robots UR5e robot from unmodified vendor documentation (254-page manual, 8-page register list, 496 chunks), reaching field-level F1=1.0 over three runs with read-back and joint-consistency verification. An ablation study and comparison with five industrial-LLM systems complete the analysis.
A Robotic System for Automated Manufacturing of Dielectric Elastomer Actuators
This letter presents an automated robotic manufacturing system for soft capacitors which operate as actuators and sensors. Emphasis is placed on the two processes that most directly govern device quality, dielectric layer formation by spin coating and carbon nanotube (CNT) electrode application by stamping. Twenty multilayer DEAs, each comprising 12 dielectric layers with a mean thickness of 55.37 +- 2.04 um and 11 alternating CNT electrodes, were fabricated reducing total process time by 14.2% and removing the operator from 56.1% of it.
The AnyLog Edge Data Fabric
Industrial and autonomous systems increasingly depend on AI, automation, and real-time coordination to act on operational data as it is generated. Yet conventional architectures often require that data to pass through centralized platforms before decisions can be made. Cloud systems remain valuable for training, reporting, and long-term analytics, but they add latency and external dependencies to the critical decision path and become harder to scale as each new site adds additional edge devices and data. As intelligence spreads across machines, sites, facilities, and vehicles, continued dependence on centralization will constrain response time, resilience, scalability, and autonomous operation. This paper presents the AnyLog Edge Data Fabric, an agent- and edge-based platform that manages operational data at its source while presenting distributed data, assets, compute resources, and services as one logical system. Through its Distributed Metadata Layer, Virtual Data Lake, Unified Namespace, Single System Image, and Model Context Protocol, authorized users, applications, automation services, and AI agents can discover, query, process, and act on distributed resources without knowing where they are hosted. Queries and computation execute at the agents holding the relevant data, so only requests and results traverse the network. This preserves local ownership, reduces data movement, supports continued operation during connectivity disruptions, and enables repeatable deployment from validated digital-twin configurations. AnyLog provides a cloud-like operating model for distributed SQL, real-time automation, Edge AI, federated learning, and resilient decision-making without a single point of failure or any dependence on centralized infrastructure.
The Power of Light: Improving Synthetic-to-Real Domain Adaptation through Physically-Based Indirect Illumination
While synthetic data generation resolves the manual labeling bottleneck in computer vision, minimizing the syn-to-real domain gap requires optimizing rendering variables. This paper presents a systematic study analyzing the impact of lighting configurations and background complexity on object detection performance. We introduce SmartSDG, an automated, reproducible pipeline built on NVIDIA Isaac Sim using Physically-Based Shading (PBS), alongside ILLUM_INTRUCK, a new multi-object industrial benchmark dataset. Through 18 controlled experiments utilizing a state-of-the-art YOLOv12 framework, we demonstrate that complex, indirect lighting configurations paired with domain-relevant background variability significantly increase visual cue richness. Our quantitative findings show that avoiding direct specular peaks preserves crucial surface textures, mitigates the domain gap, reduces false positives, and accelerates model convergence compared to using conventional direct-light synthetic data. Ultimately, we provide actionable virtual scene design guidelines to maximize object detection robustness in industrial automation.
DynAMO:Dynamic Asset Management Orchestration via Topological Multi-Agent Scheduling
While LLM-powered agents offer end-to-end automation for industrial asset lifecycles, real-world Industry 4.0 deployment is hindered by latency, concurrency instability, and safety risks. We present DynAMO (Dynamic Asset Management Orchestration), a deployment-ready engine using a Plan-then-Execute architecture to generate verifiable workflow graphs. DynAMO supports both SequentialWorkflow (topological execution) and ParallelWorkflow (dependency-aware concurrency). By dynamically identifying independent tasks, DynAMO preserves structural correctness and safety while significantly improving efficiency through controlled reasoning overlap. Across six controlled experiments on the AssetOpsBench industrial benchmark, DynAMO demonstrates substantial performance and robustness gains. Parallel execution reduces end-to-end latency by a median of 1.6x over sequential orchestration, rising to 1.8x on highly parallelizable workflows. After instrumenting external tool calls with realistic latencies, a latency decomposition shows that LLM reasoning and orchestration still account for more than 90% of execution time, identifying model inference as the primary system bottleneck. Structured context pruning reduces inference latency by approximately 30%, and DynAMO maintains correct functional behaviour (task completion, agent sequencing, and output quality) while exhibiting graceful degradation under controlled fault injection. Reproducibility analysis further confirms stable execution under repeated runs, with parallel scheduling reducing latency variance. These findings establish DynAMO as a practical blueprint for scalable, safe, and latency-aware agent deployment in Industry 4.0 automation pipelines. Code is available at: https://github.com/kushwaha001/DynAMO
An LLM-Based Assistance System for Intuitive and Flexible Capability-Based Planning
In modern industry, dynamic environments and the complexity of modular and reconfigurable resources require automated planning of process sequences. Capability-based planning approaches address this by automatically generating plans from semantic knowledge models that describe resource functions in a machine-interpretable form. Their practical use, however, remains limited: solver feedback, especially in the case of unsatisfiability, is difficult to interpret, and the knowledge models require adaptation as operational conditions change or requests become infeasible. This paper presents a hybrid assistance system that augments an existing capability-based Satisfiability Modulo Theories (SMT) planning approach with an Large Language Model (LLM)-based layer for natural-language interaction, explanation, and adaptation. Formal planning correctness remains with the symbolic planner, while the LLM layer handles natural-language access and flexible knowledge model adaptation under explicit Human-in-the-Loop (HitL) approval. The system decomposes into four components: Capability Grounding, Symbolic Planning, Result Interpretation, and Planning Adaptation, realized as a routed agentic workflow in which a central router delegates to five specialized agents. The system is evaluated on a modular production system across four scenario types. Of 23 test cases, 9 of 10 knowledge queries and all 4 satisfiable planning cases were handled correctly, 3 of 4 unsatisfiable cases produced concrete repair proposals, and all 5 adaptive planning scenarios resolved into satisfiable plans through iterative, user-approved knowledge model modifications. The findings confirm that combining formal planning with LLM-based assistance substantially improves accessibility and adaptability in industrial automation.
FactoryNet: A Large-Scale Dataset toward Industrial Time-Series Foundation Models
Industrial machines are actuated systems, yet most open time-series corpora record sensor outcomes alone; the few that do log commanded signals expose them in vendor-specific forms that differ from machine to machine, so commanded intent and measured response cannot be compared across embodiments. We introduce FactoryNet, a pretraining corpus for industrial time-series: 113M datapoints across 57k end-to-end task executions (15k real, 42k synthetic) on seven embodiments and four tasks, with 27 annotated anomaly types alongside healthy baselines and counterfactual pairs. Every signal in every source is mapped into a single control-theoretic schema, Setpoint, Effort, Feedback, Context (S-E-F-C), which expresses any actuated system in a common representational frame and makes commanded-versus-realized dynamics readable as explicit prediction residuals. Using the corpus, we find that a task-phase model trained on simulation, with no real phase labels, recovers roughly two thirds of the real-data ceiling on both robots, and that transfer holds within a robot family but rarely across manufacturers. Fault signatures behave differently: an uncalibrated simulator gives no detectable fault signal on either robot, and aligning the feature distributions does not repair it. What separation there is comes from Effort: motor current distinguishes faults where measured tool motion is close to chance, and calibrating the simulator to reproduce that one channel recovers a payload fault on the real robot. We read this as simulation capturing the stable structure of a task while fault behaviour stays diverse and fault-type specific. We release FactoryNet as a growing, multi-embodiment substrate for industrial foundation models.
AssemPlanner: A Multi-Agent Based Task Planning Framework for Flexible Assembly System
In flexible assembly systems, existing task planning methods require a time-consuming configuration process by multiple experts to establish a production line for a new product. To address this challenge, we propose a multi-agent based task planning framework for flexible assembly systems, denoted as AssemPlanner. It takes tasks described in natural language as input, which are then converted into actionable sequential production operations. It comprises several specialized agents, including SchedAgent , KnowledgeAgent, LineBalanceAgent, and a scene graph. Within the proposed framework, SchedAgent serves as the central reasoning engine. Departing from traditional static pipelines, AssemPlanner utilizes a ReAct-based SchedAgent to adaptively adjust actions via multi-agent feedback. By observing the feedback from KnowledgeAgent, LineBalanceAgent, and the scene graph, it autonomously resolves complex industrial process constraints. To facilitate reproducibility, all code and datasets are released at https://github.com/chz332/Assemplanner.
FactoryBench: Evaluating Industrial Machine Understanding
We introduce FactoryBench, a benchmark for evaluating time-series models and LLMs on machine understanding over industrial robotic telemetry. Q&A pairs are organized along four causal levels (state, intervention, counterfactual, decision) instantiating Pearl's ladder of causation, and span five answer formats: four structured formats are scored deterministically and free-form answers are scored by an LLM-as-judge voting protocol. We propose a scalable Q&A generation framework built around structured question templates, present FactoryWave (a dense, multitask, multivariate sensor dataset collected from a UR3 cobot and a KUKA KR10 industrial arm), and construct FactoryBench as a large-scale benchmark of over 70k Q&A items grounded in roughly 15k normalized episodes from FactoryWave, AURSAD, and voraus-AD. Zero-shot evaluation of six frontier LLMs shows that no model exceeds 50% on structured levels or 18% on decision-making, revealing a wide gap between current models and operational machine understanding.
Foundation-Model-Based Agents in Industrial Automation: Purposes, Capabilities, and Open Challenges
Foundation models, particularly large language models, are increasingly integrated into agent architectures for industrial tasks such as decision support, process monitoring, and engineering automation. Yet evidence on their purposes, capabilities, and limitations remains fragmented across domains. This work examines how mature foundation-model-based agent systems are in industrial contexts, how their functional profile differs from conventional agent systems, and which limitations persist. A systematic literature survey following the PRISMA 2020 guideline is presented, screening 2,341 publications and synthesising a corpus of 88 publications through a structured coding scheme. The results show that reported systems are predominantly at prototype and early validation stages (75.0% at TRL 4-6), with deployment-oriented evidence remaining rare (9.1%). Operational goals are most frequently positioned in user assistance, monitoring, and process optimisation, while conventional production-control purposes such as planning and scheduling are less prominent. Compared with an established baseline for industrial agent systems, the capability profile reveals substantial gains in human interaction (+37%) and dealing with uncertainty (+35%), but a pronounced deficit in negotiation (-39%). The most widely reported limitations concern lack of generalization, hallucination and output instability, data scarcity, and inference latency. A working definition of foundation-model-based industrial agents is also proposed, bridging conventional agent theory, automation-engineering standards, and the foundation-model paradigm.
IndustriConnect: MCP Adapters and Mock-First Evaluation for AI-Assisted Industrial Operations
AI assistants can decompose multi-step workflows, but they do not natively speak industrial protocols such as Modbus, MQTT/Sparkplug B, or OPC UA, so this paper presents INDUSTRICONNECT, a prototype suite of Model Context Protocol (MCP) adapters that expose industrial operations as schema-discoverable AI tools while preserving protocol-specific connectivity and safety controls; the system uses a common response envelope and a mock-first workflow so adapter behavior can be exercised locally before connecting to plant equipment, and a deterministic benchmark covering normal, fault-injected, stress, and recovery scenarios evaluates the flagship adapters, comprising 870 runs (480 normal, 210 fault-injected, 120 stress, 60 recovery trials) and 2820 tool calls across 7 fault scenarios and 12 stress scenarios, where the normal suite achieved full success, the fault suite confirmed structured error handling with adapter-level uint16 range validation, the stress suite identified concurrency boundaries, and same-session recovery after endpoint restart is demonstrated for all three protocols, with results providing evidence spanning adapter correctness, concurrency behavior, and structured error handling for AI-assisted industrial operations.
SortScrews: A Dataset and Baseline for Real-time Screw Classification
Automatic identification of screw types is important for industrial automation, robotics, and inventory management. However, publicly available datasets for screw classification are scarce, particularly for controlled single-object scenarios commonly encountered in automated sorting systems. In this work, we introduce , a dataset for casewise visual classification of screws. The dataset contains 560 RGB images at resolution covering six screw types and a background class. Images are captured using a standardized acquisition setup and include mild variations in lighting and camera perspective across four capture settings. To facilitate reproducible research and dataset expansion, we also provide a reusable data collection script that allows users to easily construct similar datasets for custom hardware components using inexpensive camera setups. We establish baseline results using transfer learning with EfficientNet-B0 and ResNet-18 classifiers pretrained on ImageNet. In addition, we conduct a well-explored failure analysis. Despite the limited dataset size, these lightweight models achieve strong classification accuracy, demonstrating that controlled acquisition conditions enable effective learning even with relatively small datasets. The dataset, collection pipeline, and baseline training code are publicly available at https://github.com/ATATC/SortScrews.
Utilizing LLMs for Industrial Process Automation
A growing number of publications address the best practices to use Large Language Models (LLMs) for software engineering in recent years. However, most of this work focuses on widely-used general purpose programming languages like Python due to their widespread usage training data. The utility of LLMs for software within the industrial process automation domain, with highly-specialized languages that are typically only used in proprietary contexts, remains underexplored. This research aims to utilize and integrate LLMs in the industrial development process, solving real-life programming tasks (e.g., generating a movement routine for a robotic arm) and accelerating the development cycles of manufacturing systems.
Context-Aware Mapping of 2D Drawing Annotations to 3D CAD Features Using LLM-Assisted Reasoning for Manufacturing Automation
Manufacturing automation in process planning, inspection planning, and digital-thread integration depends on a unified specification that binds the geometric features of a 3D CAD model to the geometric dimensioning and tolerancing (GD&T) callouts, datum definitions, and surface requirements carried by the corresponding 2D engineering drawing. Although Model-Based Definition (MBD) allows such specifications to be embedded directly in 3D models, 2D drawings remain the primary carrier of manufacturing intent in automotive, aerospace, shipbuilding, and heavy-machinery industries. Correctly linking drawing annotations to the corresponding 3D features is difficult because of contextual ambiguity, repeated feature patterns, and the need for transparent and traceable decisions. This paper presents a deterministic-first, context-aware framework that maps 2D drawing entities to 3D CAD features to produce a unified manufacturing specification. Drawing callouts are first semantically enriched and then scored against candidate features using an interpretable metric that combines type compatibility, tolerance-aware dimensional agreement, and conservative context consistency, along with engineering-domain heuristics. When deterministic scoring cannot resolve an ambiguity, the system escalates to multimodal and constrained large-language-model reasoning, followed by a single human-in-the-loop (HITL) review step. Experiments on 20 real CAD-drawing pairs achieve a mean precision of 83.67%, recall of 90.46%, and F1 score of 86.29%. An ablation study shows that each pipeline component contributes to overall accuracy, with the full system outperforming all reduced variants. By prioritizing deterministic rules, clear decision tracking, and retaining unresolved cases for human review, the framework provides a practical foundation for downstream manufacturing automation in real-world industrial environments.
AssetOpsBench: Benchmarking AI Agents for Task Automation in Industrial Asset Operations and Maintenance
AI for Industrial Asset Lifecycle Management aims to automate complex operational workflows, such as condition monitoring and maintenance scheduling, to minimize system downtime. While traditional AI/ML approaches solve narrow tasks in isolation, Large Language Model (LLM) agents offer a next-generation opportunity for end-to-end automation. In this paper, we introduce AssetOpsBench, a unified framework for orchestrating and evaluating domain-specific agents for Industry 4.0. AssetOpsBench provides a multimodal ecosystem comprising a catalog of four domain-specific agents, a curated dataset of 140+ human-authored natural-language queries grounded in real industrial scenarios, and a simulated, CouchDB-backed IoT environment. We introduce an automated evaluation framework that uses three key metrics to analyze architectural trade-offs between the Tool-As-Agent and Plan-Executor paradigms, along with a systematic procedure for the automated discovery of emerging failure modes. The practical relevance of AssetOpsBench is demonstrated by its broad community adoption, with 250+ users and over 500 agents submitted to our public benchmarking platform, supporting reproducible and scalable research for real-world industrial operations. The code is accesible at https://github.com/IBM/AssetOpsBench .