Industrial Inspection

Momentum

5 papers in the last four weeks, down 37% on the four weeks before. 0.0% of all new papers.

Jul 13Week of Sep 28

Latest papers 74

Jun 19, 2026cs.CV

Boundary-by-Mask: Few-Shot Instance Segmentation with Mask-Conditioned Boundary Learning for Texture-Poor Industrial Parts

Recent advances in large pre-trained models have led to remarkable progress in instance segmentation on general images. However, industrial scenarios remain challenging. Instance definitions are often application-specific and inconsistent, and the domain gap from general imagery is substantial due to weak textures and limited contextual cues. Consequently, a direct application of existing models is unreliable. We propose Boundary-by-Mask, a few-shot instance segmentation framework that supervises boundaries instead of interior appearance. Given a few RGB images and corresponding instance masks, the method extracts rich visual features using a foundation-model encoder and trains a lightweight Signed Distance Function (SDF) head to predict boundary-aware distance maps. Segmentation masks are obtained through an SDF-to-mask reconstruction process. By explicitly estimating contours, the framework achieves reliable instance separation even on low-texture and color-uniform surfaces. The instance definition is conditioned by the instance mask. Replacing the mask specifies the segmentation target, such as the whole object or a sub-part. A pixel-wise shallow MLP head enables rapid training. Experiments on industrial parts and food items with ambiguous boundaries show strong few-shot generalization, robustness in feature-poor conditions, and precise control over mask-level targets.
Jun 19, 2026cs.RO

A UAV-Mounted Sensor Network for Close-Range Inspection of Wind Turbine Rotor Blades

Inspection of offshore wind turbine rotor blades is critical for predictive maintenance to maximise efficiency and extend operational lifetime. However, it remains a challenging task due to remote locations, large structural dimensions, and the limitations of current UAV-compatible sensor systems. While existing approaches can detect certain types of surface anomalies, reliable classification of defect types often remains a manual and error-prone process. This paper presents the design of a UAV-mounted multimodal sensor network combining an industrial RGB camera, a passive thermal infrared camera, and an in-house developed 3D scanner. All sensors are co-calibrated into a common coordinate frame, enabling spatial superimposition of geometric, colour, and thermal data. The system is designed to operate at close range, addressing three fundamental sensing challenges: platform motion, large field of view, and millimetre-level measurement accuracy. Preliminary laboratory results demonstrate synchronised multi-sensor acquisition and initial point cloud reconstructions, forming the basis for future airborne inspection trials.
Jun 17, 2026cs.RO

Admittance-Based Surface Alignment for Human-in-the-Loop Robotic Visual Inspection

Precision visual inspection underpins quality assurance across aerospace, semiconductor, and medical manufacturing, where undetected surface anomalies on high-value parts translate directly into scrap, rework, and field failures. Robotic visual inspection requires precise alignment between the end-effector and local surface geometry in the presence of perception noise and surface irregularities. In industrial settings, a human operator is often kept in the loop via teleoperation or shared autonomy, introducing real-time adjustments that render purely offline motion planning inadequate. This motivates control architectures capable of reactive, compliant behavior under combined human and perceptual uncertainty. This paper presents a novel real-time, closed-loop robotic orientation control pipeline for precision visual inspection, with an admittance-based framework that unifies operator input and perception-driven surface alignment. We design the end-effector as a virtual sphere moving through a viscous medium, such that the resulting physically interpretable mass--damper system generates synchronized, compliant motion from orientation error and operator commands. We validate the framework on a 6-DOF manipulator demonstrating stable normal-tracking and a final mean orientation error of 0.4°.
Jun 15, 2026cs.CV

Beer-Lambert Guided Representation Learning for Unsupervised Anomaly Detection in Sub-THz Food Inspection Images

Food manufacturing requires reliable inspection systems to detect foreign material contamination and maintain product safety. Sub-THz transmission imaging provides material-dependent attenuation characteristics that are useful for detecting low-density contaminants in food products. However, existing unsupervised anomaly detection methods mainly rely on RGB-pretrained visual representations, which may not adequately capture the transmission behavior of Sub-THz images. This paper proposes a Beer-Lambert guided representation learning framework for unsupervised anomaly detection in Sub-THz food inspection images. The proposed method introduces an attenuation decomposition module as an auxiliary regularization module that constrains student representations through attenuation reconstruction during training. In addition to the conventional one-class setting, we introduce a Leave-One-Food-Out protocol to evaluate generalization capability under unseen food categories. Experimental results on the Inline-Food-Inspection-THz dataset show that the proposed method improves overall anomaly detection performance over the baseline method.
Jun 12, 2026cs.CV

Visual Quality Score Assessment of Large White Goods in Remanufacture with Multi-View Deformable-DETR

Remanufacturing large white goods is essential for a circular economy, yet visual quality assessment remains a manual bottleneck for training and pricing. Conventional detection methods require extensive annotation and struggle with small defects in high-resolution multi-view data. We present a multi-view framework based on Deformable-DETR for automated quality scoring that aggregates information across redundant views to extract fine-grained features. To enhance robustness with limited labels, we employ self-supervised pretraining followed by supervised fine-tuning on expert-annotated scores. Additionally, a linear projection over frozen feature maps identifies regions of interest to explain model decisions. Evaluated on an industrial multi-view dataset, our approach delivers precise quality assessments while reducing reliance on manual annotation and per-part customization, enabling scalable and transparent inspection for remanufacturing lines.
Jun 12, 2026cs.RO

Development of a 3 in Sewer Pipe Inspection Robot with an Articulated Differential Mechanism using X-shaped Linkages

This paper proposes, an improved version of the 3 in sewer pipe inspection robot equipped with an emergency evacuation mechanism. The low traction force and poor stepover capability, which were challenges of the first version, have been improved by simply connecting the propulsion units. The coupled propulsion units feature a differential mechanism capable of posture changes via a single wire, enabling adaptation to pipe diameter variations. To traverse obstacles like pipe joints, a control method was devised that detects obstacle contact through current load on the drive wheel motors and slackens the wire. This method was verified through simulated pipe experiments. Load comparisons were made using current waveforms applied to the drive wheels. Our proposed control method significantly improved the step-over capability of the new articulated robots.
Jun 11, 2026cs.CV

Morphology-Aware Sample Assignment: Overcoming IoU Insensitivity for Surface Defect Detection

Intersection-over-Union (IoU), as a pivotal metric for evaluating the spatial alignment between candidate proposals and ground-truth annotations, directly determines the quality of positive sample sets and the training efficacy of visual detection models. Through theoretical modeling and analysis, we uncover a non-sensitive region on the IoU response curve, within which samples yield nearly identical IoU scores despite distinct geometric overlaps. To overcome this limitation, we introduce a set of morphological similarity metrics covering area, shape, and aspect ratio, to refine the positive sample assignment process, thereby ensuring more discriminative and reliable matching. A supplementary matching score is derived via mean-based aggregation of these multidimensional similarities, compensating for the intrinsic limitation of IoU in representing structural correspondence. Theoretically, incorporating morphological similarity reshapes the response distribution of the matching function, yielding both effective directional gradients and polygon-like iso-response contours, which tightly confine high-response regions around each ground-truth instance and substantially enhance the precision of positive sample selection. Experiments based on the YOLOv9 framework demonstrate consistent performance gains on both NEUDET and GC10- DET datasets. Notably, the proposed approach is fully plug-and-play and incurs zero additional inference overhead, thereby ensuring deployment efficiency for industrial visual inspection.
Jun 9, 2026cs.CV

Using the YOLOv12 Model for Verifying the Correct Color Sequence of Wires in Network Cables (Patch Cords) on the Production Line

In the production process of network cables, ensuring the correct color sequence of wire pairs inside the standard connector plays a critical role in the final performance of the cable, as any misplacement or color-ordering error can lead to defective products and impose significant costs. Traditional inspection methods based on visual examination through digital microscopes are typically time-consuming, tedious, and prone to human error. In this study, an intelligent system based on the twelfth version of the YOLO1 object detection model was developed to identify the position and verify the correct color sequence of wires in patch cords. The dataset used consisted of 2,500 images captured from microscopic views of network connectors, which were divided into 70% for training, 15% for validation, and 15% for testing. The proposed model, leveraging a single-stage architecture and attention mechanisms during learning, achieved highly accurate wire detection with approximately 98% precision. Additionally, the overall mean accuracy, classification precision, and recall were around 95%, 99%, and 98%, respectively. The results demonstrate that this system can reliably and in real time verify the correctness of wire color sequencing on the production line without the need for human intervention, thereby reducing human error and enhancing efficiency in the manufacturing process.
Jun 8, 2026cs.CV

Failure-Aware Refinement of Vision-Language Model for Lithography Defect Detection

Semiconductor lithography inspection requires reliable detection of small pattern defects such as bridge, burr, pinch, and contamination. In this study, we propose a two-stage vision-language framework that combines initial defect detection with prediction refinement. In the first stage, Qwen3-VL is fine-tuned with LoRA as a vision-language adapter to predict defect counts, defect categories, and normalized bounding boxes from lithography images. However, direct fine-tuning may still produce common test-time errors, including false positives, missed defects, and incorrect defect types. To address this limitation, the second stage trains a refinement module using first-stage prediction failures and their corrected labels, allowing the model to review and revise initial outputs. By learning from cases where the initial adapter fails, the refinement process improves defect inference beyond single-stage fine-tuning.
Jun 3, 2026cs.CV

Attention-Guided Autoencoder Fusion for Insulator Defect Detection Using UAV Transmission-Line Imaging

Automated defect detection in high-voltage transmission-line insulators remains challenging due to severe class imbalance, large scale variation, and the small spatial extent of defect instances in Unmanned Aerial Vehicle (UAV) imagery. To address these challenges, this paper proposes AE-YOLO, an Attention-Guided AutoEncoder-Enhanced YOLO framework for robust insulator defect detection. The architecture integrates lightweight bottleneck autoencoders within a Feature Pyramid Network-Path Aggregation Network (FPN-PAN) neck. This preserves anomaly-sensitive information during multi-scale feature fusion. Convolutional Block Attention Modules (CBAM) are used throughout the backbone, enhancing feature discrimination and suppressing background interference. The framework also introduces a variance-maximizing autoencoder regularization strategy, which encourages diverse, defect-discriminative latent representations. The network trains using a unified objective that combines focal loss, Complete IoU (CIoU) loss, and autoencoder regularization to address foreground-background imbalance and improve localization accuracy. During inference, Weighted Boxes Fusion (WBF) combines predictions from YOLOv8, YOLOv10, and YOLO11. An autoencoder-guided confidence boosting mechanism improves sensitivity to rare defect categories. Experiments on the Insulator-Defect Detection dataset show that AE-YOLO with an EfficientNetV2 backbone achieves 95.10 percent mAP at 0.5, 96.40 percent precision, and 93.80 percent recall. This performance surpasses the strongest YOLO-family baseline by 5.0 points in mAP at 0.5 and 6.7 points in recall. These results confirm the effectiveness and adaptability of the framework. The model is a practical and scalable solution for UAV-based transmission-line inspection and defect monitoring.
Jun 3, 2026cs.CV

Real-Time Industrial Defect Detection on Edge Hardware Using Fine-Tuned YOLOv8: A Systematic Benchmark on the NEU Surface Defect Database and MVTec AD with Automotive & Battery Manufacturing Extensions

Automated surface defect detection is critical for ensuring rigorous quality control in high-speed manufacturing environments. While deep learning models offer remarkable accuracy, deploying them on resource-constrained edge hardware without introducing significant latency remains a persistent challenge. This paper presents Industrial-YOLO, an edge-optimized framework built upon a fine-tuned YOLOv8 architecture specifically engineered for real-time industrial defect detection. We conduct a systematic benchmark utilizing the NEU surface defect database for steel sheets and the MVTec AD dataset, supplemented with custom automotive manufacturing extensions representing real-world structural anomalies (scratches, pits, and inclusions). To bridge the gap between algorithmic complexity and edge hardware constraints, target-specific optimizations are introduced via TensorRT and OpenVINO acceleration engines. Experimental results demonstrate that Industrial-YOLO achieves a high-velocity inference speed exceeding 120 FPS on the NVIDIA Jetson Orin platform while maintaining an exceptional mean Average Precision (mAP) of 98.5%. The proposed framework showcases highly robust, zero-latency performance when deployed directly onto an active automotive assembly line, offering a scalable blueprint for next-generation automated optical inspection (AOI) systems.
Jun 2, 2026cs.CV

Structure-Guided Mixed Masked Pretraining and Spatial Continuity Regularization for Printed Circuit Board Defect Detection

Printed circuit board (PCB) defect detection is an essential part of automated optical inspection (AOI); yet it remains challenging in practice because many defects are tiny, low-contrast, and embedded in dense circuit backgrounds. To address these issues, this paper presents a two-phase PCB defect detection framework that combines structure-guided mixed masked pretraining with spatial continuity regularization. In the pretraining stage, we design a sparse convolutional masked pretraining scheme to exploit unlabeled PCB images, where structure-guided mixed masking is used to construct informative masked inputs. The sparse convolutional reconstruction pipeline suppresses invalid responses from masked regions and enables the detector backbone to infer missing PCB structures from visible conductive patterns, thereby learning PCB structural priors. In the fine-tuning stage, the pretrained backbone is transferred to the downstream defect detection task. For the task, a spatial continuity regularization term is introduced during fine-tuning. This term constrains dispersed positive predictions assigned to the same defect instance and promotes more compact localization on elongated defect regions. Experiments on the DsPCBSD+ dataset show that the proposed method achieves 85.5% mAP0.5 and 52.3% mAP0.5:0.95, outperforming several strong baseline detectors. Ablation studies and qualitative results further confirm the effectiveness of the proposed framework for robust PCB defect detection in industrial AOI scenarios.
Jun 1, 2026cs.AI

Bridging the Sim-to-Real Gap in Semiconductor Visual Program Synthesis via Input Binarization

Precise parametric control over circuit geometry is essential for semiconductor inspection, yet obtaining sufficient real training data remains costly. Although generative models such as diffusion models and Generative Adversarial Networks (GANs) can augment training data, they cannot guarantee the nanometer-scale geometric accuracy required for metrology tasks. We propose a visual program synthesis framework in which a Vision-Language Model (VLM) converts inspection images into editable Domain-Specific Language (DSL) code describing circuit geometries, enabling controlled generation of training data with exact parameter manipulation. Because the VLM is trained solely on synthetic DSL-rendered data, a domain gap arises when processing real Scanning Electron Microscope (SEM) images. We bridge this gap with an input binarization strategy that strips SEM-specific texture and noise, letting the model focus on geometric structure. On the MIIC dataset, binarized inputs improve the mean Dice coefficient from 0.4393 to 0.5256 over the raw-input baseline, demonstrating that simple texture abstraction substantially mitigates the sim-to-real gap.
Jun 1, 2026cs.CV

Contrastive Augmented Transformer with Domain-specific Enhancement for Robust Multi-scenario Metal Surface Defect Detection

Metal surface defect detection is critical for maintaining product quality in industrial manufacturing. However, it faces significant challenges, including limited annotated data, difficulty in identifying subtle multi-scale defects, and poor generalization across diverse scenarios. To address these issues, this paper proposes a novel Contrastive Augmented Transformer (CAT) framework for robust defect detection. CAT employs a hierarchical Swin Transformer backbone and redesigns the feature pyramid network to effectively fuse low-level textures with high-level semantics, enabling precise modeling of subtle and multi-scale defect patterns. To enhance robustness under real-world noise conditions, we propose a domain-specific droplet augmentation algorithm. Furthermore, we incorporate a hard negative mining strategy into the contrastive loss to strengthen the model's discrimination ability in ambiguous defect regions. Experimental results on the KolektorSDD2 dataset demonstrate that CAT achieves a pixel-level AUROC of 99.54%, outperforming existing methods. In addition, CAT exhibits superior generalization and robustness on three unseen datasets, including KSDD1, MTD for tile defects, and MSDD for rail surface defects, demonstrating its potential for wide-scale industrial deployment.
May 31, 2026cs.CV

Data Collection for Training Quality-Control AI in Carpet Manufacturing

Visual inspection remains the dominant quality-control practice in woven and tufted carpet production, yet it is slow, subjective, and inconsistent at the line speeds and widths of modern looms. We present a design proposal for an in-line machine-vision system whose primary purpose is twofold: to inspect the carpet web in real time and, equally importantly, to systematically collect and label images of defect patterns so that increasingly capable quality-control models can be trained over the life of the installation. The proposal is grounded in a concrete industrial setting: a Six Sigma (DMAIC) project at a woven-carpet production facility that anticipated a production bottleneck following the installation of additional weaving machines, with a substantial baseline defect rate and significant financial exposure associated with quality failures. We describe an imaging subsystem based on synchronized line-scan cameras with combined bright-field and grazing illumination, derive the resolution and throughput requirements needed to resolve fine structural defects across a multi-metre web, and define a carpet-specific defect taxonomy. We then lay out a staged modelling strategy that begins with unsupervised anomaly detection trained on defect-free material, following the paradigm exemplified by the carpet category of the MVTec Anomaly Detection benchmark, and matures through a human-in-the-loop annotation flywheel into supervised detection and segmentation models. Finally, we connect detection performance to the DMAIC objectives, showing how reductions in escaped defects translate into improved process quality and process sigma levels. The contribution is an end-to-end, deployable blueprint that treats data collection as a first-class engineering objective rather than an afterthought.
May 30, 2026cs.CV

RefDiffNet: Learning to Expose Subtle PCB Defects Before Detection

Printed circuit board (PCB) defect detection is challenging because many defects are small and difficult to distinguish from complex background patterns. Most deep learning-based PCB inspection methods rely only on the inspected PCB image for defect detection, ignoring the defect-free reference image that encodes the expected layout of traces, pads, and other PCB structures. In this work, we propose RefDiffNet, a lightweight plug-and-play input enhancement block placed before the detector backbone to enhance the image before defect detection. RefDiffNet brings one proven idea from classical inspection into the deep learning era, using a defect-free reference image to reveal defects. RefDiffNet compares the defective image with the aligned reference, captures structural changes relative to the reference, and uses a lightweight encoder to output the original image with defective regions highlighted, thereby making the downstream detector's task easier. Results on HRIPCB and DeepPCB show that RefDiffNet consistently improves performance across detector families, including one-stage detectors from YOLOv8 to YOLOv26, the transformer-based RT-DETR, and the two-stage Faster R-CNN. It achieves up to 18% relative mAP50:95 gain with negligible overhead, introducing only 0.004 - 0.005M additional parameters and 0.7 - 0.8 GFLOPs, amounting to at most 0.25% of the parameter count of any evaluated detector. Results establish RefDiffNet as a lightweight, plug-and-play, detector-agnostic input enhancement module that substantially improves PCB defect detection with minimal computational cost.
May 28, 2026cs.CV

Prior Availability in Industrial Visual Sim-to-Real: A Review of CAD-Guided and CAD-Unavailable Regimes

Industrial visual sim-to-real is often described as transferring from synthetic images to real images, but industrial deployment usually involves a broader mismatch between available evidence and required decisions. A system may be built from CAD renderings, simulated RGB-D observations, normal reference images, synthetic defects, pretrained feature spaces, or language prompts, yet deployed under different sensors, lighting, materials, fixtures, calibration, production variation, and rare defect modes. This review reframes industrial visual sim-to-real as a domain-gap problem organized by prior availability. We distinguish CAD-available settings, where explicit object geometry can support rendering, calibration, pose estimation, segmentation, and test-time geometric verification; CAD-unavailable settings, where geometry is replaced by normal-reference appearance, feature distributions, teacher-student residuals, synthetic anomaly assumptions, foundation features, or vision-language priors; and boundary-prior settings, where approximate models, templates, reference views, or semantic correspondences preserve only part of the CAD role. This framing connects CAD-based detection and 6D pose-estimation literature with industrial anomaly and surface-inspection literature that is usually reviewed separately. To make the taxonomy concrete, we use empirical anchors on T-LESS/BOP, MVTec AD, and VisA. The anchors show that CAD render count alone does not close transfer; source-distribution design, detector capacity, and small real calibration can matter more. They also show that CAD at test time creates a distinct verification channel through mask, pose, and depth consistency, whereas CAD-unavailable inspection relies on calibrated normality and feature deviation. The review therefore argues against a single cross-task leaderboard and instead asks what prior grounds the deployment decision.
May 26, 2026cs.RO

SteelDS: A High-Resolution Video Dataset of E40 Steel Scrap for Object Detection and Instance Segmentation

This dataset provides high-resolution, annotated video sequences of shredded E40-grade steel and copper scrap on a conveyor belt. Captured in a controlled laboratory environment, the data reflects the industrial post-magnetic sorting stage, where manual intervention is typically required to remove copper contaminants. The dataset comprises 24,297 labeled frames across five subsets, featuring 396 steel and 101 copper objects categorized by size. It supports the development of machine learning models for material classification, object detection, and instance segmentation. Variations in object spacing and density are included to simulate realistic industrial sorting conditions. Ground truth annotations include pixel-wise segmentation masks and material classes. This dataset serves as a benchmark for evaluating automated sorting algorithms aiming to identify copper impurities within complex, heterogeneous steel scrap streams.
May 26, 2026cs.CV

A Hybrid Vision-Language Architecture for Automated Defect Reasoning and Report Generation in Industrial Inspection

Automated industrial inspection requires both precise defect localization and structured maintenance report generation; in current practice these tasks are handled separately, with linguistic interpretation left to human experts. This paper describes a decoupled, edge-deployable pipeline for wind turbine blade inspection built from three components that each handle a distinct sub-task. The Eyes a YOLO26-x-obb oriented bounding-box detector localizes defects at dataset-native resolution. The Bridge a deterministic, parameter-free encoding module maps each detected bounding box to grid-referenced spatial tokens embedded in a structured prompt. The Brain a 4-bit quantized Qwen-2.5-1.5B model adapted with Quantized Low-Rank Adaptation (QLoRA) on 947 synthetically generated maintenance reports generates a structured JSON report from that prompt. Retrieval-Augmented Fine-Tuning (RAFT) further grounds each recommendation in indexed maintenance procedures. Five ablation experiments, scored by BLEU-4, ROUGE-L, Hallucination Rate (HR), and an LLM-as-a-Judge rubric, compare the pipeline against a monolithic vision-language model (VLM) baseline and against partial configurations in which one component is removed. The complete system achieves BLEU-4 0.41, HR=4%, and Expert Score = 8.6/10 compared with 0.07, 65%, and 3.3/10 for the zero-shot VLM baseline. The QLoRA-adapted 1.5B model generates higher-quality reports than a 671B-parameter generalist API model given identical detection evidence, at 47 tokens per second on a single T4-class GPU. The results show that purpose-built decoupled architecture with a small domain-specific training corpus outperforms a generalist end-to-end model on this structured generation task.
May 23, 2026cs.CV

From Full Boards to Tiny Defects: Scale-Aware Tile Inference with Topology-Aware Merging for High-Resolution PCB Defect Detection

High-resolution printed circuit board (PCB) inspection suffers from resolution collapse when full-board images are resized to standard detector inputs: micro-scale defects shrink to a few pixels and are missed. Tile-based inference preserves local detail but introduces boundary artefacts at tile edges, causing split detections and false negatives. We present a systematic comparison of five inference strategies evaluated on two high-resolution PCB defect datasets, PCB-Defect (230 images, 1704 annotations) and HRIPCB (693 images, 2 953 annotations), spanning six defect classes. We show that training-inference scale consistency is critical: a detector trained on full images collapses to mAP@50 = 0.01 under tile inference, while the same architecture trained on 640*640 tile crops achieves 0.72 and 0.94 on the two datasets respectively. We further exploited Topology-Aware Tile Merging (TA-TM), a training-free post-processing method that builds a tile-adjacency graph and adjusts boundary-sensitive detection scores using neighbour-tile agreement before global NMS. Across both datasets, adding 128 px tile overlap raises boundary-zone recall from ~26-63% to ~70-100%, TA-TM achieves the best mAP@50 on both benchmarks, and tile inference recovers 46-100% of small defects missed entirely by full-image methods. Results are consistent across datasets, confirming the generalizability of the proposed strategy. TA-TM requires no retraining and is architecture-agnostic, making it directly applicable to existing PCB inspection pipelines.
May 22, 2026cs.CV

Rethinking Transfer Learning for Industrial Inspection: DINOv3 vs. ImageNet Pretraining Across RGB and X-ray Tasks

Vision foundation models pretrained on web-scale data have recently shown strong transfer capabilities on many downstream tasks, but their effectiveness for industrial visual inspection remains unclear. Industrial data differ substantially from web-data and often require fine-grained dense prediction, raising the question of whether modern self-supervised pretraining can improve over the conventional transfer-learning paradigm based on supervised ImageNet initialization. In this work, we compare ConvNeXt backbones pretrained with supervised ImageNet classification or DINOv3 distillation, and relate them to the conventional ResNet-50 baseline. We evaluate semantic segmentation, instance segmentation, and object detection across four downstream datasets spanning RGB surface-defect inspection and X-ray defect detection. We further study both frozen and fully finetuned adaptation regimes. Our results show that DINOv3 offers no clear advantage in frozen transfer, but provides a stronger initialization after full finetuning on RGB tasks, yielding faster convergence and better final performance. Under X-ray modality shift, however, supervised ImageNet pretraining remains more effective in both frozen and finetuned settings. Overall, our findings suggest that modern vision foundation models are promising for supervised RGB industrial inspection, but their transferability is strongly conditioned by downstream adaptation and target modality.
May 19, 2026cs.CV

Interpretable Computer Vision for Defect Detection in X-ray Tomography of Aerospace SiC/SiC Composites

Non-destructive testing of aerospace SiC/SiC composites via X-ray computed tomography (XCT) relies on expert visual assessment, with current workflows offering limited traceability for accept/reject decisions. Deep convolutional networks can automate defect detection, yet their black-box nature conflicts with the transparency that industrial inspection practice demands. To close this gap, we introduce p-ResNet-50, a convolutional framework extended with a prototype layer that couples high detection accuracy with case-based explanations. Six learned prototypes are explicitly aligned with expert-defined semantic categories-healthy matrix, matrix--air interfaces, pores, line-like defects, and mixed morphologies-so that every classification is traceable to a physically meaningful reference. Two novel regularisation terms, anchor-based and medoid-based, tether prototypes to expert-selected patches and prevent prototype collapse, addressing a known limitation of prototype networks. Latent-space analysis via UMAP delineates semantically coherent sub-domains and maps zones of uncertainty where misclassifications concentrate, giving inspectors an explicit picture of where the model is-and is not-reliable. The framework is validated on an XCT patch dataset of approximately 12,000 patches extracted from four defect-rich SiC/SiC laboratory specimens. Taking a black-box ResNet-50 as a baseline (ROC-AUC = 0.991), the prototype extension achieves comparable performance (accuracy 0.957 vs. 0.959; ROC-AUC 0.994 vs. 0.993) while trading a slight reduction in sensitivity for higher precision and specificity. Each decision is backed by representative evidence patches, and the model explicitly flags its uncertainty regions. Beyond defect mapping, the framework establishes a reusable methodology for embedding domain-expert knowledge into prototype networks, applicable to other XCT inspection scenarios requiring traceable, auditable decisions.
May 18, 2026cs.CV

Counting Machine Parts

Counting objects in an image is a task applicable across many domains. For instance, crowd counting, inventory counting, and cell counting have been the focus of recent research. The major challenges in estimating the count of objects include overlapping objects, object scale issues, occlusions, and varying lighting conditions. In this report, we explore the problem of counting machine washer parts. Our technique is an extension of FamNet with an additional loss component, trained on the given dataset. We compare to three baseline methods: a traditional image processing pipeline, instance segmentation, and density map estimation. We evaluate the performance of these algorithms by computing the Mean Absolute Error (MAE) and the Root Mean Squared Error (RMSE) between the true object counts and the model outputs. Our approach achieves a performance of 1.96 MAE.
May 18, 2026cs.CV

Network Knowledge Prior Guided Learning for Data-Efficient Surface Defect Detection

Deep learning-based methods have become the de facto standard for industrial defect detection. However, their data-hungry nature and inherent "black-box" characteristics often lead to performance bottlenecks and limited trustworthiness in real-world applications. To address these challenges, this paper proposes a novel knowledge-guided loss function that seamlessly integrates model interpretability into the training process without incurring any additional inference cost. Our method operates in two phases: first, a primary classification network is trained, and its explanations, in the form of saliency maps, are generated as prior knowledge. Second, a multi-task learning framework is established, where the main task performs classification, and an auxiliary task imposes consistency between the saliency maps of the final model and the primary model. This consistency is enforced by a dedicated knowledge-guided loss term, effectively acting as a powerful regularizer to steer the model towards robust feature representations. Extensive experiments on multiple public defect datasets demonstrate that our approach consistently enhances the performance of baseline models in terms of accuracy and AP. Moreover, visual analysis reveals that the proposed method yields more concentrated and human-intelligible saliency maps. This work presents a simple yet effective paradigm for bridging the gap between model performance and interpretability, paving the way for more reliable and high-performing vision systems in industrial quality inspection.
May 14, 2026cs.LG

Architecture-Aware Explanation Auditing for Industrial Visual Inspection

Industrial visual inspection systems increasingly rely on deep classifiers whose heatmap explanations may appear visually plausible while failing to identify the image regions that actually drive model decisions. This paper operationalizes an architecture-aware explanation audit protocol grounded in the native-readout hypothesis: the perturbation-based faithfulness of an explanation method is bounded by its structural distance from the model's native decision mechanism. On WM-811K wafer maps (9 classes, 172k images) under a three-seed zero-fill perturbation protocol, ViT-Tiny + Attention Rollout attains Deletion AUC 0.211 against 0.432-0.525 for Swin-Tiny / ResNet18+CBAM / DenseNet121 + Grad-CAM (abs(Cohen's d) > 1.1), despite lower classification accuracy. Swin-Tiny disentangles architecture family from readout structure: despite being a Transformer, its spatial feature-map hierarchy makes it Grad-CAM compatible, showing that the operative factor is readout structure rather than architecture family. A model-agnostic control (RISE) compresses all families to Deletion AUC about 0.1, indicating the gap arises from the explainer pathway; notably, RISE outperforms all native methods, so native readout is a compatibility principle rather than an optimality guarantee. A blur-fill sensitivity analysis shows that the family ordering reverses under a different perturbation baseline, reinforcing that faithfulness rankings are joint properties of (model, explainer, perturbation operator) triples. An exploratory boundary-condition study on MVTec AD (pretrained models) indicates that audit results are dataset/task dependent and identifies conditions requiring qualification. The protocol yields actionable guidance: explanation pathways should be co-designed with model architectures based on readout structure, and deployed heatmaps should be accompanied by quantitative faithfulness metrics.
May 12, 2026cs.CV

AOI-SSL: Self-Supervised Framework for Efficient Segmentation of Wire-bonded Semiconductors In Optical Inspection

Segmentation models in automated optical inspection of wire-bonded semiconductors are typically device-specific and must be re-trained when new devices or distribution shifts appear. We introduce AOI-SSL, a training-efficient framework for semantic segmentation of wire-bonded semiconductors by combining small-domain self-supervised pre-training of vision transformers with in-context inference that minimizes the need of labeled examples. We pre-train SOTA self-supervised algorithms in a small industrial inspection dataset and find that Masked Autoencoders are the most effective in this small-data setting, improving downstream segmentation while reducing the labeled fine-tuning effort. We further introduce in-context, patch-level retrieval methods that predict masks directly from dense encoder embeddings with negligible additional training. We show that, in this setting, simple similarity-based retrieval performs on par with more complex attention-based aggregation used currently in the literature. Furthermore, our experiments demonstrate that self-supervised pre-training significantly improves segmentation quality compared to training from scratch and to ImageNet pre-trained backbones under a fixed fine-tuning computational budget. Finally, the results reveal that retrieval based segmentation outperforms fine-tuning when targeting single device images, allowing for near-instant adaptation to difficult samples.
May 11, 2026cs.RO

ASIP-Planner: Adaptive Planning for UAV Surface Inspection in Partially Known Indoor Environments

Indoor infrastructure inspection, such as tunnels and industrial facilities, requires systematic surface coverage to ensure that all inspection targets are properly observed. Unmanned Aerial Vehicles (UAVs) offer an alternative to manual inspection by conducting map-guided surface inspection using prior structural models. However, in practice, indoor inspection often relies on floorplan-derived reference maps that may not reflect unforeseen obstacles, such as temporary structures or equipment, leading to occluded viewpoints and degraded inspection quality. Existing coverage planning methods typically assume a fully known inspection environment and perform deterministic global viewpoint optimization based on accurate prior maps, making them vulnerable to environmental discrepancies during execution. This work presents an adaptive UAV inspection framework for partially known structured indoor environments. The proposed method integrates a segment-based global coverage planner with an inspection-oriented local view-angle adaptation module. The global planner organizes planar inspection targets into surface-aligned clusters to generate compact viewpoint sequences with improved orientation consistency. The local planner generates collision-free trajectories and adjusts the viewing direction online to mitigate occlusion-induced coverage loss while preserving the planned trajectory structure. The simulation results across randomized scene configurations demonstrate that the proposed global planner achieves near-complete coverage while reducing trajectory length compared to representative baselines. Real-world flight experiments further validate that the framework produces usable inspection data for downstream analysis. These results indicate that the proposed framework improves inspection efficiency and adaptability in partially known structured indoor environments.
May 8, 2026cs.RO

Sensitivity-Based Robust NMPC for Close-Proximity Offshore Wind Turbine Inspection with a Tilted Multirotor

Close-proximity offshore wind turbine inspection requires strict clearance control around large cylindrical structures under wind and model mismatch. Nominal Nonlinear Model Predictive Control (NMPC) may violate safety constraints when mass, inertia, thrust effectiveness, drag, or wind conditions differ from nominal assumptions. We propose a sensitivity-based robust NMPC for a tilted multirotor that robustifies the tower-clearance constraint via online constraint tightening. First-order parametric state sensitivities provide a structured-uncertainty margin, while bounded gusts are handled by a stage-dependent additive margin. The formulation augments the nominal NMPC with sensitivity propagation and margin evaluation only, leaving the receding-horizon optimization structure unchanged. Monte-Carlo evaluation over 500 uncertainty realizations on a boundary-critical helical inspection trajectory shows that the proposed controller eliminates the clearance violations observed under nominal NMPC at the cost of a moderate increase in solve time.
May 6, 2026cs.CV

UniPCB: A Generation-Assisted Detection Framework for PCB Defect Inspection

In the Industrial Internet of Things (IIoT), enabling intelligent, real-time Printed Circuit Board (PCB) defect inspection is critical for ensuring product reliability. However, existing IIoT-based visual inspection systems face two compounding challenges: scarce and imbalanced defect samples that limit model training, and insufficient feature representation under complex circuit backgrounds. Existing generation methods rely on single-modality conditions with coarse structural control, while detection methods improve architectures without addressing the data bottleneck. To resolve both challenges jointly, we propose a generation-assisted PCB defect inspection framework that integrates controlled defect synthesis with task-specific defect detection within an IIoT-enabled pipeline. On the generation side, a Multi-modal Condition Generator extracts complementary edge, depth, and text conditions in parallel. A ScaleEncoder then embeds these conditions into the diffusion U-Net at four resolutions, and a Condition Modulation applies FiLM-style spatially-adaptive modulation at each scale, enabling structurally aligned and defect-aware sample synthesis to augment the scarce IIoT dataset. On the detection side, an Inverted Residual Shift Attention couples self-attention with shift-wise convolution to jointly capture global context and local texture, and a Cross-level Complementary Fusion Block generates pixel-level gates for selective cross-level feature fusion. The synthesized samples directly enrich the detection training set, so that improvements in generation compound with improvements in detection. Extensive experiments on DsPCBSD+ demonstrate that UniPCB achieves [email protected] of 98.0% and [email protected]:0.95 of 61.8% on defect detection, surpassing all compared methods, while the generation branch attains an FID of 129.61 and SSIM of 0.619, outperforming existing conditional generation approaches.
May 1, 2026cs.AI

A Knowledge-Driven LLM-Based Decision-Support System for Explainable Defect Analysis and Mitigation Guidance in Laser Powder Bed Fusion

This work presents a knowledge-driven decision-support system that integrates structured defect knowledge with LLM-based reasoning to provide explainable defect diagnosis and mitigation guidance in manufacturing, using LPBF as a representative, safety-critical case study. The proposed ontology-integrated LLM-based decision support system for LPBF defect analysis and mitigation guidance is built on a knowledge base containing 27 known LPBF defect types organized into hierarchical categories and causal relationships. The developed system supports fuzzy natural language queries for systematic knowledge retrieval, literature-supported explanation of defects, and guidance on defect causes and mitigation strategies derived from encoded process knowledge. Furthermore, a multimodal image-assessment module based on foundation models enables descriptor-guided interpretation of representative microscopic defect images through semantic alignment scoring. The proposed framework was evaluated through qualitative comparisons with general-purpose vision-language models, an ablation study, and an inter-rater reliability analysis. Evaluation on the literature-derived dataset showed that the fully integrated configuration outperformed the other three evaluated system configurations, achieving a macro-average F1 score of 0.808. Additionally, inter-rater reliability analysis using Cohen's kappa indicated substantial agreement between the model outputs and the literature-derived reference labels. These findings suggest that ontology-guided knowledge representation can improve the consistency, interpretability, and practical usefulness of LLM-assisted LPBF defect analysis.