Additive Manufacturing

Reliable prediction of crystallographic texture in laser powder bed fusion is critical for linking process conditions with anisotropic response and for qualification. However, black-box models may fail under shift and cannot distinguish weak data support from loss of physical validity. This study develops a two-stage physics-based model for <001> || BD (build direction) texture in Inconel 718. Stage 1 maps process variables to melting mode and melt pool geometry. Stage 2 predicts texture by combining an empirical physics model with a random-forest residual model. A k-nearest-neighbor weight attenuates residual corrections for poorly supported queries, while a study-specific areal beam-power-density criterion withholds predictions outside the adopted conduction envelope. Conformal intervals are evaluated on the retained physics-valid set, and SHAP and Sobol analyses assess residual sensitivity. Under a controlled leave-one-defocus-out evaluation, the physics anchor achieved R^2 = 0.778, against -0.001 for the black-box model and 0.750 for the gated hybrid. Under leave-one-group-out cross-validation, the gated hybrid reached R^2 = 0.592 against 0.538 for the black-box model. Retained-set coverage was 92.9% at a mean full width of 3.65 multiples of a uniform distribution (MUD) under grouped cross-validation and 100% at a width of 3.21 MUD under transfer to a withheld +80 mm defocus regime. An illustrative mapping produced a retained BD elastic-modulus span of 127-187 GPa. On nine conditions from a separately built sample set, the framework withheld three, attenuated three, and matched the measured ordering for the rest. Separating data applicability, physics validity, and predictive uncertainty into distinct decisions lets the framework transfer where an unconstrained model does not, and withhold predictions where no model class performs adequately.

This paper investigates multi-material 3D printing as a method to fabricate non-planar structures with 3D-printed electrode patterns for electroadhesion. We printed flat electroadhesion pads as a planar benchmark and cylindrical pads as a non-planar demonstration, with conductive interdigitated electrodes 3D printed as part of the structure. Normal-force measurements showed voltage-controlled modulation in both geometries. At 3 kV, the flat pads generated approximately 0.11-0.13 N, while the cylindrical pads reached approximately 0.16 N at 5 N preload. These results demonstrate a step toward printed parts with built-in, electrically controlled adhesion and friction, beyond conventional planar electroadhesion pads.

This paper presents a novel framework leveraging Large Language Models (LLMs) to generate synthetic time series data for manufacturing processes. Motivated by the scarcity of labeled time-series data in real-world manufacturing settings, which hinders the development of robust machine learning models, we explore the potential of LLMs to learn complex temporal dependencies and generate realistic synthetic data. Our approach involves fine-tuning pre-trained LLMs on manufacturing process instructions and employing a Retrieval Augmented Generation (RAG) technique to enhance data diversity and realism. We evaluate our method against traditional time series modeling techniques like ARIMA and LSTMs, using quantitative metrics, PCA analysis, and downstream task performance (anomaly detection). Results demonstrate that our LLM-driven framework outperforms these baselines, generating high-quality synthetic time series data that effectively captures temporal dependencies and statistical properties of real manufacturing data, leading to improvements in downstream task performance.

Build orientation for selective laser melting (SLM) manufacturing of dental parts is usually chosen manually by technicians. We treat orientation prediction as supervised machine learning of the part's up-axis from technician-labeled production data, and test which rotation representations produce the best results. Using $n\approx2400$ patient-specific dental parts, we trained a ResNet-50 multi-view image backbone and a PointNeXt-S point-cloud backbone, both pretrained and fine-tuned end-to-end, on 13 up-axis representations spanning six classical $SO(3)$ parameterizations and seven representations defined directly on the unit sphere $S^2$. We report the geodesic angular error between predicted and ground-truth up-axis on a test set, with and without test-time augmentation (TTA) over $K=21$ known rotations. With TTA, the octahedral map achieves the lowest mean angular error ($10.6^\circ$, ResNet-50). The three lowest-error results overall are direct $S^2$ representations, though this may reflect label noise in the unsupervised in-plane component of the $SO(3)$ targets rather than a topological advantage. von Mises-Fisher collapses to a near-constant prediction when trained with PointNeXt-S but not with ResNet-50. TTA reduces mean angular error by 31-73 % across almost every representation and backbone. Overall, test-time augmentation over a small set of known rotations is the most consistent driver of accuracy, whereas the best-performing representation is strongly backbone-dependent.

This paper presents a low-clearance hinge joint mechanism based on the 3D printing on sheet fabrication method. This approach simplifies the fabrication of hinge mechanisms and overcomes limitations of conventional origami manufacturing by eliminating the need for adhesives commonly used during assembly, making it suitable for robots at the tens-of-centimeters scale. The advantages and disadvantages of three types of hinge joint mechanisms are compared, and a hinge joint that can be designed with low clearance for various facet thicknesses is selected. Based on the selected hinge joint, the twisting angle and bending force are analyzed, leading to the implementation of a clearance of 0.1 mm. Torsional resistance is experimentally evaluated to measure the torque required for twisting caused by plastic deformation and clearance. The results show that the torque associated with plastic deformation is sufficient to constrain the undesired degrees of freedom of the hinge joint, while the torque required for twisting due to clearance is minimal. Based on the analyzed data, the proposed hinge joint mechanism is applied to a 3-degree-of-freedom delta robot manipulator, demonstrating precise motion with low clearance.

Part-aware 3D asset generation enables applications such as editing, articulation, simulation, and fabrication, yet existing methods can generate visually complete individual parts without ensuring that they form a valid physical assembly. Consequently, generated neighboring parts may interpenetrate, lack valid connections, or collapse under gravity. We propose a physics-guided framework for improving single-image part-aware 3D generation with physically compatible geometry and stable connections. Our method resolves inter-part penetration, recovers a contact graph between neighboring parts, and introduces parameterized connectors at their contact surfaces. Using feedback from physical simulation, we refine connector placement, orientation, and dimensions to improve assembly stability while preserving the generated geometry. We further introduce a physics-based evaluation protocol that complements conventional geometric metrics by directly testing assembly validity and stability under gravity. Experiments comparing against multiple part-aware 3D generators show substantial improvements in physical realizability and stability while maintaining geometric quality. We additionally validate the resulting parts through 3D printing and real-world assembly.

Magnetic levitation (MagLev) systems have great potential for application in high-mix, low-volume manufacturing due to their scalability and flexibility, enabling highly reconfigurable in-machine material flow. However, their manipulation capabilities remain largely unexploited, as current applications almost exclusively focus on transportation. To enable grasping and manipulation directly on MagLev systems without requiring additional costly handling equipment, such as industrial robot arms, we present the Gripper MagBot, a low-cost parallel 6-DoF manipulator with an integrated 1-DoF gripper that mechanically couples three MagLev movers. The Gripper MagBot supports two operating configurations: a default mode and a single-track mode, selectable depending on the required stability and workspace footprint. To reconfigure a machine, the MagBot can be autonomously dropped off and picked up using a docking station. We showcase pick-and-place examples in simulation, as well as with the real Gripper MagBot using our inverse kinematics controller. CAD files, assembly instructions, a component list, and videos are available at https://sites.google.com/view/gripper-magbot.

Bioprinting is emerging as a tissue engineering technique to replace common treatment methods for large scale injuries. While thickness of the BioPrinted Constructs (BPCs) have shown to be of importance in the cell maturation and integration, the literature lacks a robust, automated, and quantitative method for measuring these metrics. In this paper, we propose a fully automated vision-based method for measuring the thickness of the BPCs with complex geometries. Leveraging the point cloud and RGB images of a structured light 3D camera, our proposed method performs an image-based segmentation for delineating the BPCs from the RGB images, accompanied by novel geometry-based thickness measurement algorithms performed on the point cloud scans. These algorithms combine the segmentation mask with the robot's forward kinematics data and a 3D point cloud scan to precisely measure the aforementioned metrics for complex-shaped BPCs. The proposed method was evaluated in simulation and experimental studies. In simulation studies, the algorithms were used to measure the thickness of some virtually created BPCs with known thickness. The comparison between the measured and true thicknesses demonstrates the high accuracy of the proposed method, achieving mean absolute errors between 0.025 mm and 0.057 mm in simulation at a spatial resolution of 0.1 mm x 0.1 mm per pixel. Furthermore, we successfully deployed the algorithms on our robotic bioprinting setup utilizing a structure light 3D camera, where complex patterns were printed and the developed methods utilized to accurately measure the thickness of printed BPCs.

Robotic bioprinting and Direct Ink Writing (DIW) are being explored towards the treatment of Volumetric Muscle Loss (VML). While previous studies have shown the importance of proper parameter selection on the print outcome, existing approaches often rely on time- and material-intensive design of experiments methods, or require large, well-curated datasets for training machine learning models. In this paper, we propose a physics-based closed-loop robotic bioprinting system capable of near real-time parameter adaptation. The system integrates a 3D point cloud camera and fully autonomous vision-based algorithms to provide quantitative evaluation of printed constructs. This evaluation is fed into a controller that adjusts printing parameters to achieve a desired bead thickness. To assess the framework's performance, four experimental configurations were tested, each repeated three times. In these tests, printing began from an arbitrary initial parameter value, and the controller was tasked with adjusting the parameters to reach the desired thickness. The system converged in all trials, achieving a tracking error below 0.5 mm within an average of 5.2 seconds from the start of printing. The low standard deviation of the converged pressure over different tests (0.04 bar on average) demonstrates robustness and repeatability. Additional experiments were conducted with the controller turned off, enabling direct comparison with open-loop DIW bioprinting, further confirming the effectiveness of the proposed closed-loop framework in achieving the desired bead geometry.

Autonomous precision milling of biological structures is challenged by incomplete knowledge of target geometry, local material thickness, and critical internal boundaries. Subject-specific preoperative models can address geometric and thickness variations, but static models cannot determine boundary status encountered during execution, while repeated target-specific imaging limits scalability. This article presents an uncertainty-aware autonomous milling framework that assigns complementary roles to generic anatomical priors and active boundary perception. A generic anatomical prior provides conservative global guidance and is transformed through semantic-guided registration and hybrid vision-force calibration into robot-executable guidance for individual targets. As milling approaches uncertain boundaries, the robot actively probes the remaining structure and uses relative stiffness changes to estimate boundary status and structural detachability. A state-adaptive controller governs transitions between active perception and spatially selective incremental refinement, repeating this cycle until the termination criterion is satisfied. Hierarchical experiments on biological surrogates and in vivo mouse cranial window creation demonstrate accurate anatomical prior transfer, reliable boundary adaptation, and autonomous precision milling of biological structures.

This paper presents a novel approach for data-driven self-learning control of highly flexible, modular manufacturing systems. Specifically, we employ a novel framework for model-based reinforcement learning which introduces approximate inverse process models within the training of reinforcement policies. This approach disentangles the learning of actuation dynamics and the dynamics in state space, resulting in RL-based training solely within the task space. We propose a lightweight feedforward architecture for approximate inverse models and integrate them within the policy network of standard RL algorithms. We apply the approach to a laboratory modular production testbed with heterogeneous production modules. The results underline the efficiency improvements for modular manufacturing units in terms of both performance and training speed, particularly for off-policy algorithms.

Rapid bespoke commissioning of the Cognitive Digital Twin (CDT) is a major challenge in reconfigurable manufacturing. Traditional digital twin (DT) construction methods primarily focus on geometric reconstruction, often neglecting the deep semantic integration and functional interoperability necessary for autonomous reasoning. This paper proposes an agent-based, AI-driven workflow to automate end-to-end CDT debugging. The system utilises LangGraph as a multi-agent orchestration engine to achieve dual-path synthesis: the semantic path extracts technical specifications from unstructured documents using Retrieval Augmented Generation (RAG), while the functional path autonomously discovers and binds to real-time industrial telemetry data using Model Context Protocol (MCP). Experimental validation in a robotic machining cell demonstrates that the system achieves a mean average accuracy (mAP) of 97.2% in perception and reduces the deployment cycle from several weeks to an average of 2 hours, marking a paradigm shift from manual scripting to autonomous orchestration.

Deep learning is an efficient technique to monitor the real time welding process, reducing post-welding repairs and production delays. This paper leverages the monitoring capability by proposing a multi modal temporal attention based deep learning defect detection model for internal defects that are challenging to detect, including porosity, lack of penetration and fusion, undercut, and cold lap during Gas Metal Arc Welding in fillet joints. The model is trained on collected welding images and sound data from an industrial collaborative welding robot. The results show that the attention module can improve the F1 Score to 0.99. We use explainable Artificial Intelligence to interpret the proposed models behavior and dataset distribution, determining potential important areas in image and sound spectrograms and preferred modality to detect each defect. This improves trust and reliability in Artificial Intelligence driven welding inspection.

In data-driven predictive maintenance (PdM), feature extraction is usually treated as fixed preprocessing: a descriptor set is chosen once and reused while the downstream model or forecasting horizon changes. This paper isolates the representation-learning stage and presents a quantile-led feature-extraction framework based on a dual-stage MLP-QRNN hierarchy. QRNN1 learns a broad ten-quantile conditional distribution for each sensor channel, while skip-connected QRNN2 refines a retained mid-tail quantile set into compact, channel-resolved, distribution-aware features. A fixed thirteen-pipeline ablation spans 1-hour, 70-hour, and 30-day regimes across 72 machines in 9 industrial facilities, with the downstream temporal classifier held fixed within each regime. Increasing the retained mid-tail set from two to four quantiles improves 30- and 60-minute F1-score, reaching 75.92% and 72.44% with attention enabled. The results also show that representations do not transfer reliably beyond their design horizon unless feature capacity, temporal embedding, activation strategy, and sensor breadth are scaled with the forecasting task. The unmodified short-horizon extractor falls to 42.90% F1 at 70 hours, whereas horizon-conditioned extractors reach 60.38% at 70 hours and 79.97% at 30 days. The framework therefore supports treating PdM feature extraction as a horizon-dependent representational stage rather than fixed preprocessing.

Learning-by-Demonstration (LbD) enables intuitive robot programming by capturing expert skills, which is crucial for agility in high-mix, low- volume manufacturing. This systematic literature review analyzes passive LbD for industrial assembly processes, focusing on the perception architecture and the generalization of the perceived demonstration. We specifically investigate one-shot approaches where only a single demonstration is required. The review evaluates how systems adapt to new assemblies using this limited data. We identify a shift towards object-centric perception, allowing learned primitives to be transferred to new product variants with minimal training.

This paper presents an end-to-end computational pipeline that converts a selected object mesh, a measured object state, and a selected six-axis robot into an object-specific, unactuated, additively manufacturable gripper. The method couples exact-mesh RGB-D/ICP pose registration, deterministic surface-contact sampling, uncertainty-aware wrench screening, selection among six passive capture mechanisms, object-conformal surface synthesis, full-orientation robot inverse kinematics, a swept-volume-aware manufacturing domain, directional fused-deposition finite-element screening, and constrained three-dimensional SIMP topology optimization. Unlike workflows that treat grasp selection, tool geometry, motion, and structural design as separate problems, every exported design is bound to the source mesh, object pose, robot flange, contact set, and insertion hypothesis by a traceable design identifier. We derive the implemented registration, contact, fit-tolerance, finite-element, and density-optimization equations and prove three properties of the numerical construction: nodal load preservation, monotonic compliance sensitivity under SIMP interpolation, and voxel-domain containment after topology post-processing. Four archived object-specific attempts - a rabbit, camera flange, 3DBenchy, and faceted bust - meet the nominal fit, uncertain-wrench, runtime-sweep, and baseline/post-topology FEA gates. A deliberately enlarged +/-3 mm, +/-5 degree pose stress check differentiates the designs, retaining 29-134 of 160 simulated trials. Their reconstructed topologies retain 92.0-97.6% of the FE domain because functional regions are protected. Archived robot photographs show the corresponding printed assemblies qualitatively, while nominal material properties and absent coupon-calibrated, instrumented tests keep all four at digital-screening status rather than operational release.

Automated inspection of small industrial components, including sub-centimetre-scale parts where defects are geometry-driven and poorly resolved by standard optical cameras, calls for sensing modalities that can directly capture fine surface geometry. Vision-based tactile sensors address this need by converting contact imprints into high-resolution image-like data compatible with existing deep-learning pipelines, yet their effective use for industrial anomaly detection (AD) remains largely unexplored. This work systematically evaluates unsupervised AD methods on a real tactile dataset covering five genuine industrial components acquired with a GelSight Mini sensor mounted on a collaborative robot. Four feature-embedding methods, SPADE, PaDiM, FAPM, and InReaCh, are compared under three validations explicitly motivated by the deployment constraints of contact-based sensing: a Good Fraction analysis establishing the minimum number of nominal contacts for stable performance, directly bounded by gel wear since every acquisition degrades the soft interface; a cross-position evaluation assessing generalization across different contact locations observing the same recurring surface pattern; and a low- versus high-resolution comparison evaluating the cost-benefit of higher-resolution tactile acquisition. Overall, this systematic benchmarking study provides practical guidance for researchers and practitioners adopting vision-based tactile sensing for industrial AD and shows how this modality can serve as a viable alternative for industrial quality-control tasks.

Manufacturing complex soft pneumatic actuators remains challenging because geometric fidelity, compliance, structural integrity, and airtightness must be achieved simultaneously. This study presents a manufacturing-focused evaluation of several fabrication routes for complex pneumatic structures, including heat-shrink forming, silicone casting, powder- and liquid-based additive manufacturing, and fused deposition modeling (FDM). The processes were assessed through process screening, baseline fabrication, failure analysis, and process improvement to distinguish inherent process limitations from correctable manufacturing defects. Heat-shrink forming was limited by geometric conformity, casting by mold accessibility and bonded interfaces, powder-based methods by residual material trapped within enclosed passages, and digital light processing by the material properties and post-processing requirements of the investigated system. FDM provided the most adaptable route because its dominant defects could be progressively reduced through process optimization. The results further showed that airtightness depends not only on nominal wall thickness but also on extrusion-path architecture, while support-free geometry is important when access for internal post-processing is limited. These findings establish a practical design-for-manufacturing approach in which process selection is guided by the compatibility between actuator architecture and manufacturing constraints. The proposed approach provides practical guidance for developing complex, flexible, and airtight soft pneumatic actuators for soft robotic applications

The convergence of artificial intelligence (AI), Industrial Internet of Things, cyber-physical systems, and advanced robotics is reshaping manufacturing faster than engineering curricula can adapt, widening the gap between the competencies required on the shop floor and those delivered by traditional engineering and technology education. This paper proposes a Workforce Readiness Level (WRL) framework, which adapts the Technology Readiness Level scale into nine progressive competency stages and a four-pillar rubric, digital and AI literacy, cyber-physical systems fluency, human-machine collaboration, and data-driven decision making, aggregated through a composite stage score and a cohort-level workforce-readiness index under a ``no-thin-pillar'' rule. The framework is instantiated at a university smart-manufacturing teaching laboratory and draws on 89 sponsored capstone projects delivered over four semesters, four of which are analyzed in depth. Four pillars jointly span the relevant ABET student outcomes. Across the highlighted cohorts the workforce-readiness index ranged from 5.2 to 6.4, and the no-thin-pillar rule was diagnostically informative in three of the four cases and the binding certification constraint in one, repeatedly surfacing cyber-physical and data-driven-decision gaps concealed behind strong analytics profiles; advancement to the highest stages was gated by industry-embedded experience rather than additional coursework. WRL offers educators, accreditation bodies, and regional workforce systems a common, evidence-based instrument for diagnosing and advancing workforce readiness; future work will calibrate pillar weights and test reliability and predictive validity.

Achieving high accuracy in laser-based cutting of optical films requires careful tuning of parameters such as focal length and laser power beam, adjusted according to the specific properties of each film type. Trial-and-error based traditional methods are used to find the most suitable cutting parameters for various films, but they are slow and inaccurate. To address this issue, this paper presents the Reinforcement Learning for Laser Cutting (RL$^{2}$C) algorithm, which uses Q-learning with an epsilon-greedy policy to dynamically optimize cutting parameters, significantly reducing taper size and film wastage. Additionally, RL$^{2}$C incorporates a dynamic environment space adaptability mechanism to allow it to adapt to new states encountered during the learning process over multiple batches of experiments. Experimental results demonstrate that RL$^{2}$C requires fewer steps and less time to find optimal cutting parameters compared to various RL-based optimization methods. Specifically, RL$^{2}$C reduces the number of optimization steps by up to 12.5% and processing time by up to 81.8% compared to existing methods. This study demonstrates the potential of RL in industrial laser-cutting processes by improving cut quality, reducing time and film wastage, and minimizing manual interventions.

CableDex is a computer vision system that addresses the time-consuming and inaccurate manual measurement of cable length on industrial reels from a single photograph captured with a mobile phone. The system combines camera calibration, instance segmentation, pose estimation, and volumetric calculation to estimate the cable length across five different reel types and various cable sizes. This system is based on an instance segmentation model trained on 1,000 manually annotated images, achieving 99.5% mAP50 with an inference time of 5.66 ms per image. Evaluated on 75 reels across five reel types, the system achieves a MAPE of 4.90%, within the 10% error tolerance commonly accepted in industrial cable-reel measurement. The demonstration presents the end-to-end pipeline, from reel label scanning and image capture to segmentation and length estimation, through the mobile application.

Modern manufacturing imposes six coupled demands on adaptive control: local decisions with global consequences, partial observability, nonstationarity, reflex speed response with long horizon effects, delayed and diffuse outcomes, and dynamics that resist explicit modeling. Cooperative multiagent reinforcement learning (MARL), posed as a Dec-POMDP under centralized training with decentralized execution, is a particularly natural formalism for these demands. This paper adopts a MARL centered scope and asks where large language models (LLMs) should augment, interface with, train, or, in the strongest competitive case, replace that coordination core. A taxonomy organizes the literature through four LLM attachment points: policy, reward design, communication between agents, and hierarchical planning. A conditional capability profile separates native mechanism, reported performance, formal guarantee, and engineering maturity, and a deployment readiness analysis identifies the evidence behind each role. These stages yield the principal contribution: a three layer MARL centered reference architecture, grounded in evidence, for semantic reasoning, adaptive cooperative control, and independently assured execution. The LLM-Augmented Dec-POMDP is a descriptive comparative notation for that architecture, recording four attachment choices without introducing a new decision process class or algorithm. Under the reviewed evidence, conventional MARL is better suited to frequent, structured, decentralized coordination after task specific training, whereas LLM components are promising for semantic interpretation, reward drafting, human interaction, and slower supervisory planning. Current LLM only manufacturing controllers do not yet establish equivalence for strict real time, decentralized, safety critical control; this conclusion is bounded by the available evidence and does not assert impossibility.

A geometry-conditioned, neuro-symbolic closed-loop architecture is proposed for laser powder bed fusion, in which a standards-aligned ontology operates inside the control loop and couples symbolic reasoning with statistical learning to set the targets of a constraint-aware predictive controller. The ontology links the process objectives and constraints to the signals a controller can observe, and a description-logic reasoner converts them into the references and bounds enforced on each scan. The demonstrated case is overhang dross, a quality limit on the melt pool depth, which governs quality yet cannot be measured during the build, is mapped through a geometry- and power-dependent depth-to-width ratio onto a bound on the observable width, with the ratio and its calibrated uncertainty supplied by a Gaussian process. The reasoner classifies each upcoming feature and selects the active constraints-adding a lack-of-fusion floor at overhangs, a monotone guard beyond the calibrated range, and an energy-density cap where a process window is declared while running only on changes of geometric context and otherwise leaving a single small quadratic program on the per-scan path. In an Eagar-Tsai surrogate calibrated to the NIST AM-Bench benchmark for IN625, the architecture eliminates the dross produced by a geometry-blind controller, holds dross at zero with only a small residual lack-of-fusion under dual scoring, degrades gracefully under deliberate plant mismatch, and retargets to new alloys and constraints by editing ontology data rather than code. The results establish architectural feasibility, experimental calibration of the ratio is the principal next step.

Injection molding is the cornerstone of mass-producing plastic components. While current algorithms can automate mold design for basic geometries using standard two-piece molds, complex parts featuring undercuts, side holes, or re-entrant features present a significant challenge. These geometries often necessitate auxiliary components beyond the primary upper and lower molds. In practice, designing these intricate assemblies is a laborious process that relies heavily on expert knowledge. Furthermore, the scarcity of public datasets has hindered the development of effective learning-based solutions. To bridge these gaps, we introduce MoldCAD, a curated dataset that pairs complex single-body CAD parts with industry-standard mold assemblies. Each entry includes the upper and lower molds, parting surfaces, demolding orientations, and necessary auxiliary components. The dataset comprises 4,934 CAD models and over 3,850 mold assemblies, totaling more than 23k individual models. Building upon this dataset, we propose a comprehensive pipeline that predicts demolding orientations, identifies auxiliary components, and constructs parting surfaces to derive a complete, manufacturing-ready mold assembly for downstream CAD/CAM workflows. Our results demonstrate a promising path toward fully automated industrial mold design and contribute to the broader advancement of manufacturing-aware CAD generation.

This letter presents an automated robotic manufacturing system for soft capacitors which operate as actuators and sensors. Emphasis is placed on the two processes that most directly govern device quality, dielectric layer formation by spin coating and carbon nanotube (CNT) electrode application by stamping. Twenty multilayer DEAs, each comprising 12 dielectric layers with a mean thickness of 55.37 +- 2.04 um and 11 alternating CNT electrodes, were fabricated reducing total process time by 14.2% and removing the operator from 56.1% of it.

Realistic palpation training requires reliable rendering of soft tissue stiffness changes in real time, which is difficult to achieve with conventional simulators. This paper presents a compact, variable-stiffness tactile interface (VSTaI) based on vacuum-induced jamming of 3D-printed structured fabrics. A vacuum-sealed fabric layer is sandwiched between two silicone layers, and stiffness is tuned by regulating internal pressure. Four fabric patterns with different geometric parameters were fabricated and evaluated using force-indentation tests under atmospheric and vacuum conditions. Across the tested pattern and geometry combinations, vacuum jamming increased stiffness significantly, producing an effective modulus from sub-megapascal to megapascal levels. Specifically, one configuration exhibited a stiffness increase of up to 140% under the jammed state. Circular chainmail patterns provided the most spatially uniform distribution of tactile stiffness, while denser geometries reached higher peak stiffness. VSTaI was also shown to exhibit excellent conformability to the underlying geometry. These results support structured-fabric jamming as a practical approach for shape-conformable, tunable-stiffness displays aimed at physical examination training.

We propose the Virtual Process Dossier (VPD), a Knowledge Graph-based data catalogue that also captures workflow provenance. We developed VPD for multi-stage manufacturing use-cases where downstream AI-based optimization tasks require to distinct between datasets generated during individual workflow steps. VPD provides these datasets in a FAIR manner and makes both prospective and retrospective workflow provenance explicit. Our contributions are: (1) the VPD ontology that serves as the catalogue's semantic core; (2) the VPD provenance framework that integrates ontology instantiation into the production environment; and (3) the VPD user interface that provides human-centered interaction with the VPD Knowledge Graph. The ontology and code are available at https://github.com/kubeluk/VirtualProcessDossier .

Point clouds are one of the most fundamental and widely used 3D representations, serving as the most basic geometric representation of 3D shapes. Nevertheless, most existing 3D printing pipelines require a watertight mesh as input, preventing the direct use of point clouds for fabrication. A common workaround is to reconstruct meshes from point clouds; however, the resulting meshes often contain geometric artifacts, such as incorrect faces or topological inconsistencies, that are difficult to repair and may lead to printing failures. To overcome these limitations, we propose PrintAnything, a novel framework that learns to produce executable 3D printing G-code directly from 3D point clouds without requiring mesh reconstruction. To enable point clouds to serve as direct input for slice-wise toolpath generation, we introduce a slice-wise point projection strategy that transforms unstructured 3D point clouds into slice-aligned 2D representations consistent with layer-by-layer nature of fused deposition modeling in 3D printing. To eliminate mesh dependency and provide a unified representation that bridges point clouds and G-code, we propose Geometric plan (G-plan) map, a compact 2D representation composed of occupancy, region, and flow maps that encode the geometric and extrusion properties required for toolpath synthesis in 3D printing. As a result, our proposed method accurately generates printable G-code directly from point clouds, enabling a practical and fully mesh-free pipeline for 3D printing. The code is publicly available at \href{https://github.com/Sangminhong/PrintAnything}{https://github.com/Sangminhong/PrintAnything}.

Laboratory automation accelerates discovery, yet its adoption is constrained by the high cost, proprietary design, and limited remote supervisability of commercial liquid-handling systems. This work presents RAINBOT\textsuperscript{TM}, a low-cost, openly reproducible liquid-handling robot built by converting a consumer-grade Cartesian 3D printer (Elegoo Neptune 4 Max). The printer extruder is replaced by a precision single-channel pipette actuated through the printer's own G-code-driven X--Y--Z gantry, with plunger and tip-eject motions effected by two compact linear actuators under Python control. To make experiments transparent and remotely supervisable, a browser-based digital twin is implemented to synchronise bidirectionally with the physical platform, mirroring kinematics and pipetting states in real time and exposing remote monitoring, intervention, and an emergency stop from any web browser. As a proof of concept, RAINBOT\textsuperscript{TM} performed sequential exchanges of differently coloured aqueous solutions while an integrated colour sensor quantified the resulting mixtures; measured red, yellow, and blue (RYB) responses agreed with expected mixing behaviour to within a mean absolute error of two percentage points, validating correct execution and real-time tracking. Closing the loop, the platform is coupled to the CEID\textsuperscript{TM} (Cooperative Explorer for Inverse Design) framework, which recasts experimentation from iterative manual guessing into a goal-directed inverse-design search while keeping a human in the loop. The complete hardware costs under US$1300, which is roughly an order of magnitude below entry-level commercial handlers, thereby establishing an accessible physical--virtual framework for self-driving laboratory automation.

Dynamic manufacturing environments require multi-agent systems to coordinate effectively under frequent operational disturbances such as machine failures, urgent job arrivals, and processing time variations. Existing multi-agent reinforcement learning approaches treat each disturbance episode independently, discarding valuable coordination experience that could accelerate future adaptation. In this paper, we propose a Graph-Structured Experiential Memory (GSEM) framework for multi-agent coordination in dynamic manufacturing. The framework encodes historical coordination episodes as heterogeneous relational graphs that capture task dependencies, machine states, and inter-agent collaboration patterns. When a new disturbance occurs, a graph neural network-based retrieval mechanism identifies structurally similar past episodes, enabling experience-guided policy adaptation rather than learning from scratch. Experiments on dynamic flexible job-shop scheduling benchmarks with three disturbance types show that GSEM reduces makespan by 4.1%-10.0% and adaptation time by 33%-38% compared to the strongest memory-augmented baseline, with the advantage increasing under higher disturbance frequency. Ablation studies and cross-disturbance transfer experiments further validate the necessity of graph-structured encoding and similarity-based retrieval and demonstrate the cross-disturbance generalizability of learned coordination patterns.

This study contributes toward development of an Automated Data Processing (ADP) framework designed to evaluate and reinforce optimal machine learning model-feature combinations for predictive tasks in fused deposition modeling (FDM) process datasets. The methodology is centered around a reinforcement learning-inspired policy updating mechanism, where multiple machine learning models are trained on both full feature sets and feature subsets selected through Shapley-based Explainable AI (SHAP XAI) across 217 datasets. At each episode, the framework assesses the predictive accuracy and F1-scores of each model-feature pair, computes a scalar reward, and updates $Q$ values to guide future model selection. SHAP XAI feature importance was employed to generate reduced yet informative feature subsets to enable the framework to explore performance with dimensionality. The policy was shown to evolve over multiple episodes, with reward distributions used to visualize performance stability. Overall, results indicate that leveraging the ADP framework through XAI algorithms successfully converges toward optimal model-feature configurations with improved accuracy and stability. Specifically, the proposed framework improves the test-set AUC from 0.9248 to 0.9731 and increases the mean reward value by more than fifty percent compared with the baseline full-feature configuration.

Digital Twins rely on surrogate models to mirror physical systems in real time, yet these models can degrade as operating conditions evolve, a phenomenon known as concept drift. Maintaining surrogate fidelity under drift, particularly when models must also capture aleatoric uncertainty, remains an open challenge. Existing adaptive frameworks lack principled mechanisms for detecting when updates are needed, for efficiently adapting models from limited streaming data, and for certifying that updates genuinely improve predictive performance. Here we present an adaptive Digital Twin framework that integrates a Fisher score--based multivariate drift detector, Low-Rank Adaptation (LoRA) for parameter-efficient continual learning, and a Mann--Whitney $U$ test for online statistical validation. The framework monitors surrogate-model confidence via Fisher score vectors, triggers targeted fine-tuning of fewer than 1% of model parameters upon drift detection, and statistically certifies predictive improvement before deploying the updated surrogate. Applied to a stochastic linear system and a directed energy deposition additive manufacturing process as case studies, the framework successfully detects distributional shifts with short delays and restores both predictive accuracy and uncertainty quantification under abrupt and incremental drift. These results establish a statistically rigorous and computationally tractable pathway for sustaining the trustworthiness of neural-network--based Digital Twins throughout their operational life cycle.

This paper presents a scalable, open-source visuotactile sensing system for tensegrity robots that enables six-axis wrench estimation and contact detection. The proposed endcap sensor integrates an elastomeric shell, a 3D-printed thermoplastic polyurethane (TPU) interface, and a rigid base housing an embedded camera and LED illumination ring. A novel gyroid-infill bonding technique is introduced to form a durable elastomer-TPU interface without adhesives, yielding a lightweight and modular design compatible with large-scale tensegrity structures. A tactile-to-wrench neural network maps shear vector fields to six-dimensional force and torque measurements. Experimental results demonstrate accurate and stable wrench estimation with a mean squared error (MSE) of 0.1531 on static validation data and out-of-domain generalization under dynamic motion. Furthermore, full-system integration on a 12 kg tensegrity robot confirms the sensor's ability to reliably identify ground contacts. The system substantially improves the practicality of tactile feedback for tensegrity robots, offering a low-cost, reproducible, and physically interpretable pathway toward contact-aware proprioception and state estimation. Open source files are available at \href{https://github.com/Jonathan-Twz/tensegrity-gelfoot}{github.com/Jonathan-Twz/tensegrity-gelfoot}

Conventional robotic grippers face a significant challenge in agricultural automation: the trade-off between compliant, adaptive grasping, pressure balancing among all joints, and high load capacity, often at the cost of high energy consumption. This paper presents a novel hybrid rigid-soft gripper that integrated low-cost, membrane-based pneumatic actuators with 3D-printed dual ratchet-pawl mechanisms to simultaneously achieve shape adaptation, uniform force distribution, and energy-free self-locking. The dual-ratchet structure assembled in an offset configuration significantly increased the angular resolution of the joint locking mechanism. Key experimental results demonstrated the gripper's superior performance: a remarkable maximum load capacity of 4200 g, far exceeding that of conventional soft grippers (45-210 g); more uniform force distribution across object sizes (1.75-35.29% difference ratio) compared to a rigid gripper (56.77-66.44%), with peak contact forces remaining below surface damage thresholds; and a 50.05% reduction in total energy consumption to 42.6 J per grasp cycle, achieved by eliminating the need for continuous pneumatic pressure through the self-locking mechanism, compared to 85.28 J for a conventional soft gripper. The combination of additive manufacturing for ratchets and commercially available materials for pneumatic chambers ensured a low-cost and easily fabricated design. These findings validated that the proposed gripper successfully bridged the gap between soft compliance and rigid reliability, offering a robust and efficient solution for scalable agricultural harvesting and manipulation tasks.

Defect segmentation in additive manufacturing (AM) X-ray computed tomography (XCT) images remains challenging due to severe class imbalance and large distribution shifts across scan conditions. Although recent foundation models such as the Segment Anything Model (SAM) provide strong general-purpose segmentation priors, their natural-image pre-training transfers poorly to the AM XCT domain, where defects appear as subtle non-semantic microstructural anomalies. Moreover, adapting SAM to the AM domain is further limited by the large domain gap and scarcity of labeled real XCT data. We present XCT-SAM, a sequential parameter-efficient adaptation framework for AM XCT defect segmentation. Instead of adapting SAM directly from natural images to XCT data, we first fine-tune Conv-LoRA adapters on an alloy-microstructure dataset and subsequently transfer the adapted model to XCT images, progressively bridging the domain gap. Using Conv-LoRA adapters with rank r=2, the framework injects convolutional spatial inductive bias into SAM's backbone while training approximately 4.15M parameters and keeping over 99% of the model frozen. We evaluate XCT-SAM on out-of-distribution CycleGAN-XCT benchmarks and real-world NIST XCT scans. Across both settings, XCT-SAM consistently outperforms zero-shot SAM and other domain-adapted SAM baselines, achieving the best overall IoU and Dice scores. These results demonstrate the effectiveness of intermediate domain adaptation with parameter-efficient adapters for industrial XCT defect segmentation. The source code is publicly available at https://github.com/Mahedi-61/XCT-SAM.git

Multimaterial 3D printing enables the fabrication of functionally graded components, but optimizing their spatial material distribution alongside structural topology remains a formidable challenge due to high-dimensional design spaces and complex constitutive modeling. This paper presents an end-to-end computational framework integrating sparsified physics-augmented neural networks with finite-element-based topology optimization. By extracting closed-form, composition-aware hyperelastic constitutive laws from experimental data, this approach facilitates exact symbolic differentiation via the adjoint state method implemented with FEniCSx, efficiently circumventing the bottlenecks of applying neural network constitutive models. This pipeline is deployed on soft robotic gripper applications, demonstrating continuous composition optimization for highly anisotropic contact responses, and the concurrent optimization of macroscopic topology and material distribution under non-failure stretch constraints. This methodology could replace laborious empirical prototyping, establishing interpretable machine-learning models as practical, robust design primitives for advanced multimaterial additive manufacturing.

Modern supply chains span diverse operational environments, ranging from e-commerce distribution networks to customized production-to-order manufacturing lines. Across these settings, operational efficiency depends on coordinating two highly interdependent stages: order preparation and downstream delivery. Although these stages are traditionally managed in isolation, real-world fulfillment systems must satisfy stringent delivery expectations under dynamic stochastic order arrivals. To bridge this gap, we introduce the Dynamic Order Fulfillment Problem (DOFP), a new problem class unifying logistical challenges previously studied separately. We model DOFP as a Markov decision process whose state and decision spaces are partitioned into preparation and delivery sub-spaces, linked by synchronization constraints. While recent approaches attempt to optimize both fulfillment stages simultaneously over myopic rolling horizons, our framework isolates and optimizes the downstream delivery policy, treating preparation strictly as a state-level constraint filter. To solve this, we develop the Decomposition-Driven Framework with Value Function Approximation (DDF-VFA), which utilizes a novel policy-level decomposition. This design partitions the search into a delivery-stage master problem and a preparation-stage compatibility subproblem, iteratively refined via feedback loops. DDF-VFA executes this strategy by combining a large-neighborhood search over partial delivery decisions with a neural-network value function approximation for the cost-to-go. Numerical illustrations on two example variants using real-world datasets show that DDF-VFA consistently outperforms benchmarks that optimize the two stages independently or jointly without decomposition. Finally, the framework naturally scales to accommodate additional real-world complexities such as batched or multi-stage preparation.

Multi-product kitting delivery imposes significant challenges for real-time scheduling in hybrid manufacturing systems that integrate processing and assembly, as dynamic order arrivals simultaneously alter supply dependencies and the set of feasible job-machine assignments. This paper proposes a sliding-window-based reinforcement learning (SWRL) framework for end-to-end online scheduling in the flexible assembly flow shop scheduling problem with complex kitting constraints. The problem is formulated as a heterogeneous graph-based Markov decision process that captures the dual-layer kitting structure and the tail-product bottleneck dynamics that produce a sparse reward landscape. To address the resulting challenges, SWRL integrates a sliding-window filtering mechanism that filters inactive nodes and prioritizes kitting-critical operations, a spatiotemporal graph encoding network that tracks bottleneck shifts across consecutive decision states, and a dynamic action mapping module with a constrained waiting strategy that adapts to the changing action space under variable topologies. Experiments on real-world instances from a home appliance manufacturer demonstrate that SWRL achieves consistent tardiness reductions over classical dispatching rules and existing deep reinforcement learning methods, and exhibits robust performance across varying resource configurations, order loads, and arrival concentrations.

Parts manufactured with Fused Deposition Modeling (FDM) often require Design for Additive Manufacturing (DFAM) modifications to ensure printability, structural integrity, and reduced post-processing. Current slicers identify defects such as steep overhangs but are unable to modify the underlying geometry. This work presents AgentsCAD, a multi-agent system that bridges raw boundary-representation (B-Rep) geometry and Large Language Model (LLM) reasoning to automate targeted DFM. The workflow begins by parsing a STEP file. The agentic system detects overhangs above a 45°threshold, constructs a face-adjacency topology graph, and optionally injects semantic feature labels from a GraphSAGE model trained on MFCAD++ (59,665 parts), before dispatching a Claude Sonnet design-reasoning agent that recommends reorientations, fillets, chamfers, and similar modifications. A GPT-4o vision-language verifier inspects rendered views to confirm geometric integrity. Outputs include a modified STEP file and a human-readable report. A test case on a birdhouse model demonstrates that the system correctly diagnoses overhangs, selects appropriate defect mitigation strategies, and proposes physically valid corrections, partially solving the geometry-to-language translation problem central to LLM-driven CAD modification.

While garments are essential for realistic digital humans, their topological variety makes them much harder to model than parametric bodies. Traditional tailoring relies on 2D sewing patterns, yet bridging these patterns to 3D geometry currently requires physical simulations. We present Stitched Embeddings, the first simulation-free framework to unify 3D garment reconstruction and sewing pattern inference within a single bidirectional latent space. By leveraging the geometric priors of a pretrained 3D foundation model, our approach overcomes the data scarcity typically associated with high-quality garment modeling. We propose to use the BoxMesh as a critical intermediate representation to align 2D panels into 3D configurations without the computational overhead of a simulator. This architecture achieves state-of-the-art accuracy in pattern reconstruction while significantly improving efficiency. Furthermore, our differentiable pipeline enables novel applications, including pattern recovery from meshes and 3D editing from 2D patterns. Finally, this work provides a scalable link between neural 3D vision and the physical garment manufacturing pipeline. Project Page: https://andreus00.github.io/stitchedembeddings

Quality control in industrial assembly is essential, and real-time monitoring of the assembly process is crucial for preventing costly defects and ensuring production reliability. Vision-based automated inspection offers a powerful solution for such real-time monitoring. However, due to the specialized industrial components and processes, training these models typically relies on task-specific real-world data, which is costly and labor-intensive to collect and annotate. In this paper, we propose a system that automatically generates realistic assembly sequences and further trains real-time inspection models using the synthetic data. It can be efficiently applied to a given task within an hour, requiring only CAD models and simple step descriptions. Focusing on practical challenges, our system integrates a physics-based motion generation module to capture the variance of different human assembly, designs domain-randomized rendering to deal with the environmental complexity and variation, and employs an object-detection-based step recognition module for robust sim-to-real transfer, leading to 92.4% accuracy on a real-world assembly case with 46.7%, 15.8% and 61.2% performance improvement, respectively. Overall, our system provides a practical solution for industrial assembly inspection without requiring expensive real-world data collection and annotation, with the effectiveness validated on real industrial assembly tasks.

Redundant robotic multi-axis additive manufacturing (MAAM) enables support-free and conformal fabrication, but trajectory optimization for long-horizon paths remains challenging under strict deposition-position constraints and time-varying collision constraints. This work proposes a computational framework for collision-aware trajectory optimization in redundant robotic MAAM. We first formulate nozzle-workpiece relative kinematics using a relative Jacobian, and develop a differentiable SDF-based collision model that captures fabrication-induced geometry evolution and provides optimization gradients. The deposition position is then enforced as a hard waypoint-wise equality constraint through iterative projection onto the self-motion manifold, with the loss gradient restricted to the corresponding tangent space. Experiments on an 8-DOF robotic MAAM platform with diverse long-horizon support-free and conformal toolpaths show that our method maintains a mean nozzle-position error below 10μm, reduces maximum joint jerk by up to $77.6\%$, and eliminates all sampled collision and orientation violations. Compared with the SQP-based baseline, it achieves up to a 10.2x speedup and improved convergence. Physical fabrication experiments further verify that the resulting smooth, collision-free trajectories enable successful printing of complex geometries with fewer visible deposition artifacts.

In laser penetration welding, the assessment of penetration state and weld seam morphology plays a crucial role in determining the weld quality. This paper presents a comprehensive introduction of the innovative muti-task deep learning model that has the capability to predict penetration state, depth, and weld seam morphology with high accuracy. The monitoring platform relies on weld pool images captured during the laser welding process using a complementary metal-oxide-semiconductor camera. The proposed model integrates spatiotemporal features extracted from top weld pool images along with welding parameters, establishing a deep learning framework based on convolutional neural networks and state space models for more efficient extraction and processing of spatial-temporal information. Furthermore, a reliable method for constructing the dataset is proposed to enhance both robustness and generalization capability of the developed model. Validation results on the test set demonstrate that prediction accuracy for penetration state can reach 99.35%, while prediction error for penetration depth is 1.79 millimeter, and accuracy of reconstructing the weld cross-section is 95.65%. This study provides new insights and methodologies for in-situ quality control strategies in laser penetration welding systems.

Supervised deep learning has been widely used for weld penetration state classification; however, its performance often degrades significantly under domain shift, such as when transferring models between welding processes with distinct physical mechanisms:for instance, from arc-dominated tungsten inert gas (TIG) welding to keyhole-based laser welding. To overcome this limitation, we propose an unsupervised domain adaptation (UDA) framework integrated with a gradual source domain expansion (GSDE) strategy. Evaluated on dedicated TIG and laser welding datasets, our approach achieves high accuracy in both same-process and cross-process transfer tasks. Specifically, it attains average accuracies of 90.65% on TIGFH and 90.72% on LSPS in same-process settings, surpassing a supervised baseline by 35.83% and 38.87%, respectively. More notably, in cross-process scenarios, it reaches 80.48% for TIG to Laser and 81.13% for Laser to TIG, improving upon the baseline by 43.39% and 43.40%. UMAP visualizations verify that the model learns domain-invariant features while maintaining discriminative class boundaries. This method considerably lowers the relabeling cost for new welding processes and enhances the versatility of intelligent monitoring across different welding systems.

The laser welding full-penetration is of critical importance, as it constitutes one of the fundamental factors in achieving defect-free welded joints. Accurate prediction of the penetration state is therefore essential for ensuring weld quality. To this end, this paper introduces SimPhysNet, a novel algorithm that achieves high classification accuracy in laser welding penetration prediction using only a limited number of labelled images. This approach effectively overcomes the limitations of supervised learning classification algorithms, which are hindered in industrial applications by their dependence on extensive, high-quality labelled data. The core of SimPhysNet is a unique self-supervised learning paradigm that embeds physical priors into a contrastive learning framework. By incorporating a physics-informed neural network (PINN), the model is guided to extract physically meaningful features of the molten pool and keyhole from a large set of unlabelled data, while three image augmentation tasks further enhance its generalization capabilities. Subsequently, a few-shot learning strategy, based on prototypical networks, enables robust classification by constructing class representations from a minimal set of labelled images. Experimental results demonstrate that SimPhysNet achieves a classification accuracy of 96.06% using only 200 labelled images (approximately 5% of the total labelled dataset), which is comparable to the performance of conventional supervised learning algorithms that utilize the entire labelled dataset. This work presents a new, efficient, and highly accurate method, providing the way for the intelligent automation of laser welding.

This work investigates the implementation of artificial intelligence and machine learning (AI/ML) for real-time monitoring in laser powder bed fusion (LPBF) additive manufacturing. We developed a binary image classification framework for distinguishing normal and abnormal melt pool images using a balanced dataset of 1,200 images collected from Nickel superalloy 625 on the NIST AMMT platform. The study evaluates accuracy and inference time based on control requirements and hardware limitations of open-architecture LPBF machines. We benchmark three transfer learning architectures (ResNet50, EfficientNetB0, and MobileNetV2) against two Random Forest approaches: one trained on EfficientNetB0 feature embeddings (hybrid) and one trained on raw pixel features (baseline). Images are stratified into 80/20 train-test splits, with a further 90/10 validation split on the training set, and undergo standardized resizing, normalization, and label-preserving data augmentation to emulate realistic process variability. Each model is evaluated using accuracy, precision, recall, F1 score, and area under the receiver operating characteristic curve (AUC), along with training time, inference latency, and CPU & GPU usage to capture deployability constraints relevant to factory-floor monitoring. The hybrid EfficientNetB0-plus-Random Forest approach achieves the best performance on the held-out test set, with an F1 score of 0.9451, accuracy of 0.9458, and AUC of 0.9904, while maintaining sub-millisecond per-image inference (1.15 ms). In contrast, purely deep learning models exhibit significantly higher inference times with lower accuracy. These results demonstrate that combining pre-trained convolutional features with classical ensemble methods provides a robust, computationally efficient route to real-time melt pool anomaly detection in data-limited additive manufacturing environments.

Real-time weld-pool perception is critical for closed-loop control in laser wire-feed welding, where sensing, computation, and actuator response introduce unavoidable delay. This paper presents a physics-guided spatiotemporal state space network for lookahead weld-pool segmentation. The model uses historical coaxial grayscale images, welding process parameters, and aligned wire-state electrical signals to predict the future semantic layout of three physically meaningful regions: keyhole, wire, and molten pool. It combines a visual encoder, process- and sensor-conditioned feature normalization, patch-level temporal state space modeling, horizon-conditioned latent prediction, dense future feature prediction, and a motion-aware mask decoder. Auxiliary signed-distance-function supervision, temporal consistency, feature distillation, and fine-grained keyhole losses further constrain the predicted geometry and local motion. Experiments on a 43-sequence laser welding dataset show that the proposed WeldMamba reaches 74.63% mIoU at a 500 ms lookahead. Ablation studies further show that temporal history, patch-level state space modeling, and keyhole motion awareness are the main contributors to robust future segmentation.

Continuum robots offer strong potential for manipulation tasks due to their high degrees of freedom, compliant structures, and operational safety. However, their adoption in both research and practical applications has been hindered by reproducibility issues arising from complex fabrication and assembly processes, challenging kinematic modeling, and a lack of intuitive control interfaces. To address these challenges, we present a novel open-source continuum robot design. The platform features a simplified fabrication pipeline enabled by multi-material 3D printing, allowing the arm to be fabricated as a monolithic compliant structure with minimal assembly. Control is achieved through an isomorphic teleoperation interface that establishes a direct actuator-level mapping, eliminating the need for explicit kinematic modeling and providing a singularity-free mapping. Building on this hardware design, the platform further supports imitation-learning-based autonomous control. The proposed system is evaluated through hardware characterization and a set of manipulation tasks. Experimental results demonstrate that the platform provides a reproducible, learning-ready continuum robot system, accelerating algorithmic development and systematic benchmarking for the continuum robotics community.

Additive manufacturing process optimization requires precise parameter control to minimize defects such as porosity. Traditional reinforcement learning (RL) approaches using discrete action spaces suffer from slow convergence and susceptibility to local optima, limiting their effectiveness for high-precision manufacturing tasks. This study addresses these limitations by employing a continuous action space combined with a novel architecture that integrates a multi-head attention mechanism with the Soft Actor-Critic (SAC) algorithm. The attention-based feature extractor enhances the agent's ability to capture subtle variations in low-dimensional input features, enabling more effective exploration-exploitation balance for navigating value spaces with local minima. We validate our approach on porosity prediction and process parameter optimization in laser powder bed fusion, demonstrating faster convergence and higher final reward values compared to standard RL methods including DQN, PPO, TD3, and vanilla SAC. The proposed methodology achieves a convergence value of 322.79 within 14 episodes, outperforming existing approaches while maintaining stability throughout training.

Laser powder bed fusion (LPBF) is a promising additive manufacturing technique that suffers from quality assurance concerns. Predicting melt pools from process parameters is crucial for assessing quality prior to manufacturing but remains a difficult problem because of the complex physical processes underlying LPBF. Quantum computers present a new computing paradigm, providing a new approach to information processing using quantum entanglement and superposition. This paper presents a practical demonstration of a hybrid quantum-classical model that leverages quantum computing to improve process parameter feature extraction with a quantum feature encoder. To make the quantum approach computationally feasible for large datasets, we first employ a clustering algorithm to reduce the number of expensive quantum computations. These quantum features are then processed by a classical neural network to predict the melt pool morphology, allowing for more accurate predictions of melt pools. We demonstrate the method using a quantum simulator, analyze the effect of measurement shot noise on the predictive performance of the network, and verify the results using quantum hardware. Finally, by examining which quantum features are most important, we provide insights that can inform the future design of more effective quantum encoding circuits. Ultimately, the performance improvement over purely classical networks validates the hybrid approach, demonstrating an engineering application of quantum computing using noisy and intermediate scale quantum (NISQ) devices.

Disruption recovery in industrial assembly lines requires timely decisions under machine faults, worker absence, and emergency orders. Existing methods either rely on rigid handcrafted recovery logic or learn adaptive policies that do not readily exploit heterogeneous external recovery knowledge at decision time to reduce abnormal recovery time (ART) and preserve on-time delivery (OTD). To address this gap, we propose a phase-aware guidance injection framework that augments a trained recurrent MAPPO (RMAPPO) scheduling policy through logit-level action bias during evaluation. The framework provides a unified decision-time interface for rule-based, replay-based, and online LLM-based guidance, while activating intervention only during abnormal and recovery phases. Experiments on a custom AssemblyLineEnv show that high-quality rule guidance yields the strongest gains, replay-based guidance degrades smoothly under imperfect availability, and online LLM guidance still provides useful intermediate improvements. These results show that decision-time guidance injection can exploit heterogeneous recovery hints without redesigning the actor.

The permutation flow shop scheduling problem (PFSP) is a classical NP-hard combinatorial optimization problem in intelligent manufacturing. In practice, PFSP is commonly addressed using metaheuristic algorithms, among which the iterated greedy (IG) algorithm is widely adopted due to its simplicity and strong empirical performance. However, classical IG relies on a single fixed destruction operator, which often limits exploration and leads to search stagnation on large and complex problem instances. To address this issue, this work proposes a multi-operator IG algorithm, termed IG-DOE, which enhances exploration by switching among heterogeneous destruction operators along a single search trajectory. The core mechanism, called stagnation-triggered sequential switching, activates the next destruction operator in an ordered destruction operator ensemble (DOE) when stagnation is detected, thereby enriching the perturbation behavior of classical IG. Moreover, to reduce reliance on expert-crafted operators, a large language model (LLM)-assisted framework, termed SCOE, is introduced to automatically construct a high-quality DOE through stagewise evolution, state-awareness, and cooperative evaluation. Experiments on the challenging VRF-hard-large benchmark show that the DOE evolved from smaller problem instances generalizes well to larger unseen instances. Under the same CPU-time limit, IG-DOE obtained much better average performance than QIG, a state-of-the-art IG algorithm. Additional experiments on real-world industrial-data-derived instances further show that the evolved DOE can generalize effectively to different data distributions without additional adaptation.

Fault diagnostics and recovery in smart factories is challenging because critical information is dispersed across manuals of multiple machines which are interconnected through the manufacturing process. Large Language Models (LLMs) can provide a promising approach. In this paper, we propose FactoryLLM, a safe and open-source AI playground designed for evaluating different LLM-based retrieval-augmented generation (RAG) models by analysing documents from multiple machines across the manufacturing process. FactoryLLM enables the user to configure the LLM, and assess performance when reasoning over multiple documents, through a dual evaluation setup using both RAGAS and NVIDIA's LLM-as-a-Judge metrics. FactoryLLM is safe because it allows users to run local or open-source LLMs without sharing sensitive industrial data, providing a controlled environment for experimentation. We demonstrate the efficacy of FactoryLLM through a case study which involves an Autonomous Intelligent Vehicle and its Mobile Planner software, evaluating three LLMs across 30 maintenance queries derived from approximately 600 pages of cross-machine documentation. The results suggest that FactoryLLM is effective in cross-machine document reasoning: every model achieved a groundedness score above 0.88. The full code and documentation for community to test FactoryLLM with their manufacturing specific scenarios are publicly available.

Active Motor Noise Cancellation (AMNC) ships in commercial fused deposition modeling (FDM) 3D printers as a hardware countermeasure against acoustic side-channel attacks that target intellectual property (IP). We present the first empirical evaluation of a deployed AMNC countermeasure, using a public dataset of synchronized acoustic and vibration recordings from two AMNC-equipped Bambu Lab printers across 12 object classes. AMNC fully neutralizes the acoustic channel: classification accuracy is indistinguishable from the 8.33% random baseline. The vibration channel, which AMNC does not target, still leaks. With summary statistics the leak is coarse and amplitude-driven (vibration accuracy approximately 31% pooled, 36-47% within-printer), while the waveform shape carries essentially nothing (frequency-only features at chance). A full-sequence temporal model that ingests the ordered evolution of the print raises accuracy to approximately 61%, and an order-shuffling control (approximately 33%) shows that a substantial component is genuinely sequential and tied to print progression. The leak is device-specific: a classifier trained on one printer transfers near chance to the other. We conclude that AMNC is an acoustic-only defense: vibration remains a partial, geometry-correlated side channel it does not address, but one that does not, on this dataset, support full geometric reconstruction; reconstruction-grade attacks would require the magnetic or power channels AMNC also leaves untouched. We release all code.

Predicting process-property relationships in manufacturing is often challenged by high experimental costs and the limited interpretability of complex 'black-box' models. This paper proposes a novel knowledge distillation framework designed to achieve high-accuracy predictions in data-scarce scenarios. The framework integrates analytical physics priors, which are systematically extracted from scientific literature via Large Language Models, into a privileged teacher model. We employ a Graph-Masked Attention layer to capture the complex physical dependencies among input variables showing strict setpoints or a combination of static and high-frequency temporal signatures. This privileged knowledge is distilled into a lightweight student predictor for inference. The feasibility and robustness of the framework are evaluated through a comprehensive experiment across five diverse manufacturing processes. To ensure statistical reliability, given the small dataset sizes, a repeated K-fold cross-validation technique is employed to quantify model stability and generalization. Results indicate that the proposed framework consistently achieves high predictive accuracy across all evaluated domains. Most importantly, the architecture demonstrates significant fault tolerance by maintaining robust predictive performance even in scenarios where LLM-derived analytical priors are suboptimal or incomplete. Furthermore, the student predictor achieves an inference frequency exceeding 6000 Hz, which facilitates real-time edge deployment on standard industrial hardware. This work provides a scalable solution for bridging the gap between theoretical physics and real-time industrial monitoring in data-limited environments.

Metal additive manufacturing enables the fabrication of complex parts, but achieving consistent build quality remains challenging due to interactions induced by repeated layer-wise melting, solidification, and reheating across the 3D build. Advanced sensing provide a great opportunity to collect rich observations of the actual manufacturing process for real-time quality monitoring and control. Yet, existing methods often have limited ability to represent multi-layer interactions and quantify their contributions to quality. In this paper, we develop a novel spatiotemporal graph transformer for modeling 3D neighborhood interactions and learn their effects on build quality in metal additive manufacturing. Specifically, we first introduce a weighted network representation of the manufacturing process, where fusing locations are modeled as nodes, and their spatial- and process-dependent relationships are encoded as edge weights. This representation also enables the integration of multimodal data (e.g., geometric design, process settings, and in-situ sensing data) into a unified structure for downstream learning tasks. Building on this network, we further design a dual-attention graph transformer that captures both within-node feature dependencies and cross-node neighborhood interactions for quality representation learning. Experimental results show that the proposed framework significantly outperforms image-based, sequence-based, and graph-based models in characterizing process-quality relationships. More importantly, the incorporation of cross-layer interactions is critical for improving quality prediction performance. This framework is broadly applicable to other tasks involving network modeling and graph-based representation learning.

Robots operating in human environments must not only ensure physical safety but also exhibit behaviors that are understandable, fluent, and acceptable to human partners. This paper investigates motion generation strategies that combine safety guarantees with interaction quality considerations, such as motion smoothness and human comfort. While the design of robots capable of ensuring safety in shared human-robot environments has enabled closer and more advanced forms of interaction, these new proximity-based tasks require moving beyond purely technical considerations. In particular, robot behavior must also be addressed from psycho-cognitive and social perspectives. In this context, we argue for the relevance of integrating social-aware motion control into robotic systems. First, we identify the motion parameters that influence human perception and operator experience. Then, we implement a Model Predictive Control (MPC) framework that generates four distinct socially-informed robot behaviors. Finally, we conduct a user study to evaluate and validate these behaviors and assess their social impact on non-expert participants. The results demonstrate that variations in robot behavior significantly affect the perceived social acceptability of the system. These findings highlight the importance of incorporating human-centered considerations into motion generation strategies for robots operating in shared environments.

Constitutive modeling of the relationship between process-imposed material states and fundamental material properties is critical to control of material microstructure in manufacturing processes. The limited accuracy resulting from the typical reliance on fallible human expertise and intuition for postulation and revision of the models functional form results in incremental and time consuming model discovery. Conventional Machine Learning (ML) incurs significant cost and time of data generation. Model discovery using Large Language Models (LLMs) suffers from the above issues and/or ignores the inviolability of fundamental thermodynamics laws. This work creates a novel GPT-Micro paradigm for autonomous, data sparse, and thermodynamics-compliant discovery of de-novo constitutive models. This framework seamlessly integrates semantic knowledge extraction from literature, enforcement of thermodynamics-based conservation laws, and sparse datasets, with LLM-driven generation and refinement of model hypotheses. Validation is performed for a long-intractable constitutive modeling problem in a printed electronics process testbed. This reveals significant and simultaneous advantages over the state-of-the-art including: (a) More than 70 percent reduction in data burden relative to ML-based modeling without loss in accuracy; (b) 400X reduction in discovery time after data generation, from months to hours, relative to human-driven modeling; (c) Discovery of models with novel functional forms without subjective human choice of a starting hypothesis; (d) Enhanced physics-rooted trustworthiness, human interpretability, and mechanistic insight via synthesis of compact, conservation-compliant, and physically complete analytical models. The potential of GPT-Micro to realize rapid, low-cost, physically trustworthy, and interpretable microstructure modeling across the manufacturing landscape is discussed.

Textual event records, such as alarm logs, have become an increasingly common data source in engineering and manufacturing systems. Beyond identifying correlations or recurring patterns, engineers are often interested in understanding which types of events causally trigger or influence other events during system operation. Textual event descriptions may contain semantic clues about such causal relationships, and recent large language models (LLMs) provide a promising tool for extracting these signals. However, relying solely on LLM-encoded textual information is insufficient for accurate causal discovery, since semantic patterns do not directly reveal causal mechanisms and may confuse causation with correlation or frequent sequential patterns. To address these challenges, we propose \textbf{LMT}, a Bayesian causal discovery framework for engineering event data that jointly leverages textual descriptions and timestamps. Specifically, LMT first uses LLMs to extract semantic causal signals from event descriptions and constructs a prior distribution over causal graphs among event types or event clusters. It then incorporates temporal evidence through a Poisson-process-based likelihood, allowing the LLM-informed prior to be refined by timestamp-based statistical evidence. By integrating the textual and temporal information, LMT produces a causal graph that is both interpretable and data-supported. Simulation studies show that the proposed framework is effective across different settings and is especially advantageous in small-sample alarm-event scenarios.

We introduceWorkBenchMark, a LEGO Duplo-based robotic assembly benchmark motivated by the RoboCup Smart Manufacturing League. Robotic assembly couples low-level manipulation with task-level symbolic reasoning under physical constraints, a combination that current end-to-end learning methods do not yet solve reliably. The benchmark provides 400 tasks across four complexity tiers. We provide an open-vocabulary perception, Assembly-by-Disassembly baseline solution. Our planning-based pipeline outperforms a modern vision-language-action approach across all tiers. The benchmark, simulation environment, and baseline implementation will be released openly to support the broader robotic assembly community.